Accidental Woodworker

one down, 3 to go

This was a wee bit difficult to get the notch measurement in the cross rail. Once I figured that out I whacked them out one at time.

go/no/go stick

The rails were all about 1/8" over length and the stick was a slip fit between the dadoes R/L. In hindsight I should have did the go/no/go stick before I sawed the notches at the top for the rail ends.

last one

I sawed out all the rails with the dozuki saw. No problems except with the 3rd one. The distance between the dadoes was a few frog hairs less then the others. I trimmed the notches equally with a chisel until it fit.

I was pleasantly surprised by how well I sawed the notches.  I didn't wander into La La Land with any of them. All the vertical saw cuts split the pencil almost dead nuts. I had thought of doing the cuts on the tablesaw but nixed it. No blue chips for taking the easy road. These were the best (multiple) precision saw cuts I've done.

dry fit

Happy with the fit. The front is within a frog hair of being flush and the ends are a little bit wild. They will clean up easily once the rails have been glued and cooked.

glued and cooking

A wee bit of proud but not a problem to flush. On the right side all the rails are tight and gap free. However, on the left side all of them have a teeny gap. Using a mallet to try and seat them further on the left did diddly squat. I'll have to fill them in with a shim or putty.

hmm......

Flushed up the proud on both sides. The gaps on the left looked like they closed up some after sawing. 

first drawer guide rial

I clipped a nail on the end that butts up against the cross rail. I applied glue to the end grain and about 3" of the drawer guide to anchor the front. 

the easiest one

I glued the split and put another nail in a half inch away from the errant one. After this has cooked and set I plan to add another nail at the front.

prep

I planed both edges of the rails straight and square to the face. I added a clipped nail at one end. These are ready to go.

oops

Noticed that I was short two drawer guide rails. Whacked them out and prepped them for tomorrow. Killed the lights here and I'll get back to this in the AM.

I can't drive yet and I won't know if I can until this friday. Which means I have to depend on my wife which ain't easy. She does a lot of dead people stuff on line with a lot of zoom meetings. I didn't realize how lucky I was with driving until now.

I want to make a mitering sled for the table saw - I've been watching You Tube vids on how to make one for a couple of days. Still haven't been able to squeeze in a 'wife taxi ride' to Lowes to get some stock. I have zero 3/4" (or 1/2") plywood scraps in the shop. I don't expect this jig to a one use deal - that is why I want to use plywood.

I got the grandsons each an Ipad. (cashed in my Reward points on the Visa card)  Along with a cover, red for Miles, and blue for Leo. Shipped them out today via UPS for $70. It could get there by thursday or up to week later. For $108 I could have gotten guaranteed delivery for friday. This confused the crap out of me but it is what it is. Shipping is a deal killer for sure.

accidental woodworker 

hmm.......

I'm trying to reverse engineer how I made this frame and I ain't doing so good. Don't remember how I did the beading on the inside edge. The outside edge I used a router bit and I dimly recall using a hand plane to do the bead. The miters look good and there isn't any chips or blowout on any of the bead heels. The initial plan is make the 2nd frame look like this one.

how

It kind of looks like I half lapped the corners but it looks too small. There also isn't any evidence of that other then this corner. I can't see a spline either and I don't think I would do a miter without one - I don't like miters and I wouldn't depend on just glue to  hold one together. I have plenty of time before I get to the mitering stage to figure it out.

didn't see this

I ripped the rough sawn left edge before I ripped out the frame pieces. Wasn't expecting this tapered cut off to pop up. 

working the dresser molding

I only need three pieces for the plywood back on the dresser. I will nail the bottom of the plywood to the bottom rail.

clean up

The rabbet inside corner needed some clean up. The chisel turned out to be the quickest and easiest one to do it.

done

Glued the three legs on the back. I plan on shaping the outside of the molding after it has cooked. Once that is done I'll add some nails (or screws) to it.

last one

Smoothing and cleaning up the faces of the frame. Two of them planed beautifully with no crazy grain to deal with. Two faces on the remaining two had  some crazy grain that  tore out no matter what I tried planing it. I'll have to smooth those two out with card scrapers and sandpaper.

ready for mitering

Pencil wasn't showing up on the sapele so I used blue tape. Got both edges square to one face but I still needed to get the width of the four to match.

hmm......

Flushed the miters and realized in hindsight that I should have waited before doing this. I still have a lot more manhandling of the carcass to do before this is done. At least this is on the back and won't be that visible.

ran out of gas

Switching between the two ended here for the day. Tomorrow I'll work on getting the drawer cross rails installed. I can get that done before I can do the drawers themselves.

 Thinking ahead on the frame, mostly shooting the miters, is that  they may be a bit difficult. Planing this sapele, even with freshly sharpened irons, it isn't going to be easy. The first frame is a true mahogany and planing that was a dream. I'll find out tomorrow or the next day.

last part

This is what was left over after ripping out the frame. This will do nicely for the back rabbeted frame.

how??????

I have a book on mitering where the each miter was sawn by hand and glued up. True and square and with much joy and dancing in Mudville. My miters were sawn by hand, one on each end, and both were off. This end was worse than the other one.

cleaned up

I had no problems truing the miters up. Mr Starrett confirmed that the two of them are dead nuts on. I could do this with the 2nd frame but the book doesn't mention this being done. It was layout, saw them out, and glue it up. I'm concerned that I'll seesaw and the frame will go south on me. The question I still have is, how did the old guys do this so well?

I continue to feel better each day. A lot of the swelling and fluid build up has gone way down but a stubborn part is still hanging on. It still hurts to cough but the burning pain is gone. Still hurts but it is way better than the burning coughing crap.

Sleeping through the night is proving to be elusive. I slept through the night on thursday and friday but come saturday night, nada. Spent sat/sun sleepless. Got a lot of time viewing You Tube vids with zero shut eye. I seemed to wander in and out sleeping for 10-20 minute periods followed by staying wide awake for hours to nod off again for 10-20 minutes. It is most likely a lingering after effect of the anesthesia. 

accidental woodworker 

 Some things are looking up for me. I can see my toes again when I look straight down. Over 1/2 of the swelling and fluid build up is gone. I still think the fluid build up is what is causing my pain when coughing. As my chest expands to cough the fluid is putting pressure on my chest cavity. The swelling and fluid build up I had with my hip operation was mostly gone within 7-9 days. It ain't happening as quick north of that.

still square

There is a wee bit of gap at the front but I'm not going to slip into OCD overdrive about it. The plan for now was to glue and nail the front and back rails in place.

hmm.......

This side of the rail is a few frog hairs below flush. This isn't a problem as the rail's main function is to keep the sides from spreading in or out. Most of the exposed end on the outside of the carcass will be hidden with a molding.

yikes

I used cut nails to secure the rails. This one decided it wouldn't cooperate and threw a hissy fit. It curled and came out on the inside of the carcass. I tried to punch it out with a nail set without success. I used the nail set to put the nail below the surface. I then filled it in with wood putty.

sneak peek

This came out smaller than I expected. I'm sure it had to do with my mixing up the length and width when I glued a 2nd board on.

the back molding

This is want I intend to make to hold the back plywood on. Still deciding on the height and width but I won't be 3/4" square.

prepping for the cross rails

Used the dozuki saw to do the notches for the cross rails. I was surprised that the waste popped off cleanly without ripping and tearing out chunks of wood. The baselines on the outside faces are almost perfectly clean and smooth. 

good fit

All four rails fit snug. The top left one is a wee bit more than that and I'll have to plane/sand that end before gluing it.

close

The top drawer opening is 1 9/16" and the other three are all 1 3/4", plus or minus a frog hair. If I have to make a another one I'll add a couple of more drawers. 

sapele

I've had this in the shop for over ten years. I've had it so long that I can't remember what I bought it for. I will use this to make the frame for the latest certificate my wife received. I'll start on that next week some time.

Had a good day and made 3 trips to the shop to work. Only the second trip was without a coughing fit to deal with. Still haven't found the threshold for not coughing but I worked through it and got something accomplished today. I will be going dead in the water for now because the drawers are next. 

Can't use the lunchbox so I will have to resaw what pine I have on the tablesaw. It is either do that or resaw the sapele for the frame. 

accidental woodworker

 If I move, or exert myself suddenly, I will have a coughing spasm. That will cause the burning pain in my right rib cage. The lung that I didn't have the surgery on is the one that is continuing to throw a hissy fit. I feel no discomfort or pain from the left lung surgery site. So today I mostly sat on my arse again and did nothing. I got up to pee and get coffee. 

The pain site has shifted today. It is still under my right bottom rib cage but the pain has moved to the left a couple of inches. My left boob hasn't changed, it continues to hurt when I touch it, bend over, or strain to fart. I would think it would go spastic when I cough too but it doesn't. 

made in august of 2008

My wife has cleaned out some of the boneyard residents and sent them to a storage unit. This she wants this to use on the porch which is going to be a 'sitting room'. The table is poplar and red oak. I remember making it and putting in the boneyard where I forgot about it.

faded

The black streaks were a purplish color but they had disappeared into a brown color before I was done making the table.

still tight

I had wedged all the bottom and top tenons. 18 years later they are still tight and gap free.

wandered down to the shop

The plan was to give the wood my best goofy looks and fondle some of the tools. Instead I decided to glue up the carcass. I took my time, and I mean I moved like molasses flowing at 40 below freezing. I got it done without having a coughing fit too.

hmm.......

I only glued the sides into the bottom of the top. I left the front and bottom cross rails dry. I will glue and nail them in place later. When and if I get to the shop tomorrow.

another hmm.......

The other three spots I checked for square were dead nuts and stayed square when the clamps were tightened. The right corner when I tightened the F clamp in the middle, this corner would go out of square. I need both sides of the front to be square for when I put in the 4 front drawer rails.

long and wide enough

I am going to apply a 'L' shaped molding to the back that I can slip the 1/4" plywood back into. That means I won't be giving up any drawer real estate to the back. I will give up details on that when I do it a little ways down the road.

got demoted

Another august of 2008 project. Poplar sides with cherry corners. I made this just before I went full out on hand tool woodworking. I used a router table to rout two 1/2" wide dadoes in the cherry to accept the solid poplar panels. My wife decided to use a plastic shitcan now. I can't figure out why?

my shitcan

All solid poplar with a plywood bottom. 72 total mortises and no I don't think I'll make another one. I saw both of these in a mission furniture style book and they caught my attention. A lot of what I make are pictures of things I've seen that I would like to make. Haven't seen anything in a while that has tickled my fancy. Unlike my wife, I like my shitcan and I'll continue to use it.

accidental woodworker

 Yesterday was bad and today was worse. The swelling and fluid build up is going down. I no longer have a XXL beach ball belly but a XL one. That is good along with the coughing spells subsiding in frequency and length. The downside is there is a burning pain sensation just under the bottom of my right rib cage. The same pain is in my left boob extending under my armpit out to the site of the lung tube. My boob is sensitive and it hurts a lot when I move or bend over. 

The pain under my rib cage is much worse. It hurts just sitting and with small movements but when I cough, I want to put a gun in my mouth. I get a sharp, intense burning pain when I cough. I can feel the cough pressing a 'lump' and the lump doesn't like being bothered. The fluid build up is right along the bottom of my rib cage, with more on the left than on the right. 

I have been sitting at my desk doing nothing trying not to cause a coughing fit. Pressing on the 'lump' helps some knocking down the pain but it is still incredibly painful to cough. 

I didn't go to the shop at all today. I did go to lunch to get fish 'n chips and I won't be doing that again. I spent the entire meal in fear I would have a coughing fit. They aren't pretty sights boys and girls should see and most time they bring tears to my eyes. The Tylenol and oxycodone the hospital gave are useless managing the pain. It is like I am taking nothing for it because it still hurts like _)*@#^%__@)%*Q#@*)^*(#+_)^(_324-534=7*(%^** hell when I cough. 

On a bright note I did sleep well last night. I woke up 3 times, twice because of a coughing fit, but I was able to go back to sleep each time. Still can't sleep flat on my back but I have to sleep propped up against the head board.

I don't know if it is worth while to go to the ER about this. I feel that they are just going to tell me that it is post op symptom that I have to deal with. We'll have to wait and see what shakes out with that.

No promises for shop time tomorrow. I may go down there just to look around and fondle the wood and tools though. Maybe that will be a cough suppressant?

accidental woodworker 

 Another sleepless night. The rest of my lingering symptoms are still gradually getting better. I'd trade that for a goods night sleep. I hit the rack before 2200 and slept fitfully until the peepers failed open for good at 0231. In between 2200 to 0230 I slept for less then an hour, woke up, and drift off to sleep again. That would have been acceptable if it had continued until morning.

Instead I was wide awake watching You Tube until until I felt sleepy around 0500. I debated about getting up but I closed my eyes and when they opened again it was 0810. I felt a whole lot better then and got up then to face the day.

By the time I had posted my blog I felt blah as in I just wanted to occupy space, suck in oxygen, and expel carbon dioxide. I stayed that way vegetating until I dragged my myself down the shop in the PM session.

honey do project

My wife asked me to make a frame for her new certificate. The left one is mahogany that I made out of a mahogany table I got off of Facebook Marketplace. I don't have any more of that but I do have some 8/4 sapele. That is the closest thing I have to mahogany and it'll have to do.

2nd honey do project

This is from daughter #2 that she wants framed as a present for her husband. I have a frame for this already so I just have to pick out a mat for it. I'll get this one to Maria ASAP as his birthday is next month.

yikes

At this time of the day in the shop I'm usually looking to wrap things up. Today it is the time I finally made it to the shop. It was a chore to get myself motivated to do something.

done

Cleaned up the bottom of the top and the sides. That took me all of 3 minutes to knock out. This was all I had on the to do list but I stayed to find something else to do.

what a relief

Searched the shop looking for these. As the last place I searched, I found them in the shitcan. How and why they were tossed in here, I am totally clueless. Happy that I found them and they weren't damaged.

hmm.....

My first choice for the back was 1/8" plywood but I don't have any wide enough for the back. I'll have to use 1/4" which would be  stiffer and stronger but it will eat up some of the drawer real estate. The rabbet at the back top isn't that bad - a bit awkward to execute but no headaches to do.

I like this rabbet

This one will hidden when viewed from the side. I think overlaying it looks sloppy and crappy. It is worth the calories (IMO) to do it this way.

nope

This is the rabbet on the sides and I don't like it. It is eating into the half tail which will decrease the strength of it. I'll have to rethink how to get a back on that doesn't look haphazard or an afterthought. I already have an idea percolating in the brain bucket for that.

I didn't feel up to gluing the the carcass today. Past glue ups have taught me that they are stressful enough without not being fully up to snuff. Maybe tomorrow I'll get it glued and cooked.

accidental woodworker 

 I am now 8 days out from my surgery. I am mostly pain free but there is some soreness on the left side of my chest. I cough a lot but the doc said that is good for me as it helps to inflate and expand my lungs. The cough is annoying as I don't get a heads up with it nor for how long I will try to hack up whatever is causing the coughing spell.

I still have a lot of swelling due to fluid build up. The doc said walking should help with making that going bye bye. The fluid build up has shifted from the tube site to the middle of my chest. I still feel like/look I have a XXL beach ball for a stomach. But overall I'm happy with my healing so far. Next week I see the chief pulmonologist and fingers crossed that  he'll have some good news for me.

done

Chopped the other nine stopped dadoes this AM. It took me longer to whack out then it would have before the surgery. Happy with how they came out.  Sometimes pine dado bottoms can tear out and look real ugly. A few came close tbut they will never be seen regardless.

hmm......

From the top to the 3rd one down, the dadoes are a few frog hairs wider than a 1/2". The bottom one (by my finger) is a snug fit for the 1/2" brass bar. I thought of shaving it to increase the width but nixed it. The difference between the dadoes is almost nothing and I didn't want to risk chiseling a mismatch R/L.

no problems

 I wasn't sure how this would go. I ripped the thickness of the rails a few frog hairs wider then the dadoes. I planed the R/L ends to fit and had no issues doing that. Planing the rails to fit with my #4 was easy. No straining, pain, or losing my breath planing them. Not sure if the back and forth moving the plane fit the excessive arm repetition I am supposed to avoid. 

drawer guides

The plan is to glue the front end of the drawer guides to back of the drawer rails. I will screw the back of the drawer guide to the side in an elongated hole. I have used this same method in just about every other 'shop dresser' I have made. I think this is the 8th one?

ran out of gas

I have to plane the inside of the dresser and then I can glue it up. That will be the all I can do on this for now. Making the drawers is batting next. They aren't on a multiple of 12" neither which means I'll have a bit of waste with standard length boards. I don't have enough stock neither to make all the drawers.

My wife went to Lowes in the PM and asked me to come but I declined. I could have picked up the stock needed to make the drawers but I just wanted to sit at my desk and rest up before I went on my 2nd walk about for the day. 

I will be dead in the water because I can't bring the lunchbox planer out to the driveway. I could saw out drawer parts to rough size and then resaw them to width on the tablesaw. That is doable and most likely what I'll do because I don't want to wait. 

Ran out of gas again at lunch time. I spent a few AM hours in the shop with the intention of returning in the PM to start the glue up but that didn't happen boys and girls. However, this time I stayed awake and didn't allow myself to drift off into La La Land. I paid that price last night when I woke up at 1230 and didn't fall back to sleep until 0300 or so. I can't sleep a full night after taking a nap during the day. Fingers crossed I'll get a good nights' sleep tonight.

accidental woodworker 

Had a  good and bad day depending upon how you look at a half filled glass of water. I did my first walk about at 0830 and it took me 27 minutes to complete including resting 4 times to catch my breath. The first part of the walk I felt like I was trying to hack up what was left of my lungs. Got winded and out of breath but the 2nd half of the walk was cough free. The strange part is that I felt good in spite of being tired from a short, easy walk.

I did the 2nd walk at 1555 and it was different. I didn't cough as much initially but I still got winded, out of breath and had to stop catch my breath. It felt good to be walking again. Fingers crossed that my right foot doesn't throw a hissy fit tomorrow.

layout

Transferred the story pole to one edge of the dresser. Clamped the two sides together and knifed the pencil lines across the two.

hmm.....

I made the stopped dado for the rail 1 1/2" which just happens to be the size of this butt chisel. I thought chiseling this thin of a dado with this chisel would have given me some headaches but it didn't. Sharp cures a lot of what ifs and maybes.

1/2 done

This is all I got done today. The first walk wore me out and made me feel like I had worked a 12 hour shift. I had made a peanut butter and jelly sandwich for lunch that I didn't finish. I fell asleep at my desk and woke up over 2 hours later.

I am still not sleeping through the night. I hit the rack around 2200 and I've been waking up 3-4 hours later. I do seem to add a little more time each day so that is encouraging. As much as I hate it, taking a nap might be a good idea.

I am feeling better each day but today made me feel my age. I was worn out with absolutely no desire to do anything but sit at my desk. Wondering if I will ever get back to putting 5-8 hours in the shop daily?

accidental woodworker

Had two appointments at the VA today, one at podiatry (AM) and the other with pulmonary (PM). The foot doc said I had most likely broken my big toe based on what I told him about it. That certainly explains the pain and why it took so long to go away. He told me that I should be able to manage two, 20 minute, walks a day now. Day one for that starts tomorrow.

marked

I set the front edge of the sides a 1/2" from the outside edge of the top. Once I had that I marked the back  edge and sawed the two sides.

rail half dovetails sawn

This was a bit tricky for me to layout. I laid out the slant wrong on 3 of the four. I had to double triple check myself a bazillion times before I sawed them. I did half tails because I didn't want a single tail with two half pins. I think this will be as strong or stronger than a single tail would be. I will glue and nail these with cut nails.

done

I wasn't overjoyed at the fit. The front rail had a gap and neither rail fit snug or was self supporting. The half dovetail was a good fit and it will keep the sides square and where they should be. I will fill the gaps with shims - and they will never be seen.

I sawed the tails and pins with my dozuki saw. My opinion of this saw is still changing. I like how smooth the cuts are and I'm finding it easier to saw square/plumb with over a western saw. Not sure how far down the japanese saw road I will go but for now it worked well doing the front/back rails.

hmm......

Did a layout starting from the top 1 1/2" drawer opening down with a 1/2" drawer rail in between openings. The bottom drawer was 2 1/4" which is too wide IMO. I only need 1 1/8" of depth for a plastic screw container. 

Laid out a second one with 1 3/4" for 4 drawers with the last one being a few frog hairs shy of 1 5/8". I didn't like this layout - this one had the shortest drawer at the bottom and I think that should be at the top. I also think that the difference should be more then 1/8". Visually this is too easy to miss.

good, better, the best

I cut two scraps that is were the same length between the top and bottom of the carcass (ID). I'm going with the 3rd and final one I laid out.  The top drawer is 1 1/2" and the other four are 1 3/4". I might need to make another one because I have a lot of hardware/screws/etc scattered/stowed around the shop. Maybe 2 or more hardware dressers would consolidate the herd in one corral.

The 2nd appointment with pulmonary  was at 1500. Found out that they removed a 8cm tumor and according to the Doc based on the size was most likely stage 3. I'll  get the official word on that june 26th from West Roxbury VA. The impression I got was that the pulmonary team is more concerned with my secondary ILD (Interstitial Lung Disease). Before either the Prov VA or West Roxbury VA decide on how to  treat the ILD, I have to heal from the lung cancer surgery.

No appointments on the calendar for tomorrow so I should get more shop time. I felt much better today, still coughing but most the pain with that is gone. Now I have to build my lungs back up -  still can't take a full, deep, breath. Partly due to the missing part of the lung and ILD. Sounds like tons of fun upcoming.

accidental woodworker 

 Another miserable night. Anesthesia is a wonderful thing but the side effects linger way longer then its actual use. Went to bed at 2145, fell asleep right away, and then woke up at 1230. I couldn't fall back asleep no matter what I tried. I had the same sleep  headaches when I had my right hip replaced. Don't know how long this @)%&@)%_*_@# BS is going to continue. 

hmm.....

Went to the shop after sitting at my desk for a few hours. The plan was to work until I couldn't anymore. I did a knife wall on the top end of the dado. I like that it keeps it clean and concise as I chop the dado. Without that this gets ragged out chopping the two outside walls of the dado and it tends to becomes longer than it was laid out to be.

not quite enough

The side fits in the dado snug but the side isn't bottoming out. I shaved a wee bit off the inside bottom until the the side bottomed out - and it was still snug. 

nope

The bottom fits on the sides back the grain orientation is wrong. The plan was to get the front and back rails from this but I can't. The grain runs in the opposite direction along the length I want it to.

sizing the front/back rails

I clamped the sides plumb to the top and the measurement at the bottom wasn't the same as the measurement at the top. After playing with this doing some different clamping, I decided that the bottom measurement is carved in stone and I'll use this stick to ensure the inside spacing of the sides at the bottom is the same as it is at the top.

The  kicker is the right side (as I was looking at it) wasn't plumb - it went slightly out of square towards the bottom (the top as I was looking at it). The side wasn't twisted and checked flat and straight. So I am going with the spacing as dictated by the top captured in the sides and match it at the bottom.

done

This is all I got done today - normally I think it would have taken me 45 minutes but this is the results after 2 hours of puttering in the shop. It felt good spending that amount of continuous time in the shop. Don't know if I was going slow purposely or not but at least I wasn't sitting on my arse doing nothing.

Being immobile to the point that I would have to sit or lie on a bed is not living IMO. I have been thinking ahead with this and I'm considering taking up model ship building again. I made 3 wooden ship models in the early part of my Navy career. 

accidental woodworker

 I slept good last night and the peepers failed open at 0430. I went back asleep and woke up again at 0645. However, I was in a wee bit of pain along with a mountain of soreness. The Breathing/discharge tube hole hasn't gotten the memo to heal and shut yet. The act of coughing still ain't bad but the tube hole sings arias whenever I do cough and not always in tune. The strange thing is I feel better coughing but the pain from the tube hole negates it big time.

I spent my entire morning siting at my desk and vegetated until lunchtime. I got up twice to get coffee and twice to pee. It didn't seem to help with my erratic heart rate. It still fluctuated up and down. Sitting still doing nothing with lowering it. My wife researched this tidbit and it is a common side effect with the surgery I had.

My belly is still twice the size it was before the surgery - there are still gallons of fluid in my chest wall cavity. I look like I swallowed a 3XL beach ball. I have an appointment with pulmonary at the Prov VA on monday where I'll get my tube hole bandages changed/removed. Maybe that will help things out the pain etc. Fingers and toes double crossed.

hmm.......

I wasn't going to go to the shop today but at 1412 I ambled on down there. The plan was to flatten the first dado down to depth. There is a void centered on the dado but there isn't any pitch in it. On the opposite face it is all solid wood. No pitch pocket or any evidence there is/was one. I'll have to mark this location so I don't put a Miller dowel in it.

I had to check it

This wasn't in the plan but I had to check the fit. It was snug and I was expecting a gap at the back end on both faces.

why not

I notched the front so it would hide the end of the dado. I had to plane the inside edge a wee bit to facilitate the fit.

one thing led to another

The clamps pulled the side down tight into the dado but it wasn't square. I had to push the side into the interior to get it square. After I get the 2nd side done, I can size the front and back rails.

drawer layout

I did the layout for the drawer rails on the back part that will be cut off. I used dividers first but that didn't work out. The top is down a 1/4" and the bottom is up 11/16". I was getting confused and my results sucked pond scum. Switched to laying them out with a ruler.

took 4 tries

I ended up with one more drawer then I had on my rough sketch. The bottom drawer is 1 7/8" high and the others are 1 5/8". The top one is a strong 16th wider - should be unnoticeable.

sigh

Two of the layouts were right but wrong. The wider drawer ended up at the top (twice) and I wanted that one to be on the bottom.

hmm.....

Not carved in stone yet. I can and probably will add the 16th on the top drawer to the bottom one. I couldn't believe I had spent this much time in the shop. No headaches, breathing issues, but not what I had planned.

accidental woodworker 

 Day two at home and things aren't exactly a Disneyland movie yet. The left side of my chest is swollen. Parts of it look like an inflated balloon and it it firm to the touch. That is causing heart problems - my heart rate is fluctuating from 70 all the way up to 130 and above. The highest it hit today was a brief 172. It doesn't feel bad, no shortness of breath, and no dizziness. However, the heart rate numbers are in the A fib territory.

That aside it is the coughing that is crippling me. That hurts like hell but not quite as bad as the pneumonia coughing I did back in november. The chest tube hole doesn't like it and expresses it so with pain that brings me to my knees.

The last headache I'm dealing with is sleeping. I got maybe an hour last night. I tried to fall asleep on back and after 4 hours I gave up and watched You Tube vids. Between 0200 and 0545 when I said fxxx it and got up, I think I got an hours worth of shut eye. Tried not to nod out today so maybe I'll be so )#)^&*^#_# tired I'll pass out. The )@&%)@&%@#)__+)# heat wave ain't helping much neither.

hmm......

I got maybe an hour total in the shop today. One thing I have to guard against is repetitious arm movements like sawing etc. Got the top and sides of the dresser to size. Noticed that is appeared to be shrinking but I could be wrong. 

first change

Initially I was going to put a solid bottom on dovetailed into the sides. Nixed that and I will now put a rail at the front and back. A solid bottom isn't needed because I am putting a base platform on the bottom.

yeah, it is shrinking

I did something wrong on the layout and I'm losing over an inch of depth on the sides. The front/back depth is now about 11 3/8 " instead of 12 1/4".

almost

Just need to flatten the first dado and rout it down to final depth. After the top is clamped in placed I will size and install the two bottom front/back cross rails.

No problems with the brief time I was in the shop. It didn't feel any different now then before the surgery. I had contacted a tool seller before the surgery and he is willing to buy out my shop. This is something I don't want to leave to my wife to have to deal with. Now that I know I can still woodwork, the buyout is on a back burner for now. That is subject to change if my health decides to go south on me again.

accidental woodworker 

 The surgery went  well and the doc said the tumor was removed in its entirety. I'm a little short in the breath department. It was a chore to  walk from the 3rd floor in the hospital to where my wife parked her car. My marching orders are to  start walking in 20 minute chunks every day and  work up  from that.  Based on today it will be a  while before that will happen. Hard to type too because of my bandaged right thumb.

survived

No headaches going to the shop up and down the stairs, No issues and my drawer runners  and front rails still look to be straight and flat.

I can't drive for at least two weeks which sucks. I can't lift anything heavy then 10 lbs. So I can't use my lunchbox planer for the 1/2" thick stock for the drawer boxes. Not sure what I'll be able to do with the carcass until then.

hmm......

Carcass parts look good. I should be able to size them and do the layout for the rails and drawer runners. Fingers crossed that I can knock that out. I have to stay active and avoid laying down in bed and sitting for prolonged periods. Blood clots aren't something to mess with.

I want to personally thank all who commented. I normally read and reply the same time I see them. I was in a bit of fog with the up coming surgery and spent the 3 days before it getting my affairs in order. 

 The doc was surprised that I wasn't eating pain meds like candy. I didn't feel any pain just discomfort from the drainage tube in my lung.  On a scale of 1 to ten, the pain never made it past 2 and I don't like taking pills if I don't have to. The drainage tube in my chest was a @_)*)_%&_*)^)@&%*$ ROYAL PITA squared - very painful, hurt when I coughed, and whenever I moved. The surgery was easier to take then that _@(%$_Q@)*%$_ tube.

Until my thumb heals some more I think I'll keep the blog short and sweet. Thanx to my wife for stepping in and keeping daily blog record intact.

accidental woodworker 

Ralph is hoping to respond to your comments soon.

Meanwhile, here is a picture of a Lenox Spice Cabinet you may have seen him making last fall.  

Mrs. Ralph 

 Well the boneyard is somewhat cleaned out since we got a mover to take three pieces of furniture headed to daughter number 2 in North Carolina.

Meanwhile, this is Mrs. Ralph, I plan to visit the patient today and I know he appreciated your kind wishes. You will hear more from him soon.  He is doing well.

This is Mrs. Ralph. Ralph is doing well and expects to be back in the workshop way sooner than would be advisable. 

Thank you for your kind messages and he will respond to comments when he can. 

I wasn't going to start anything today but it just fell into place. Started it and fingers crossed, I'll be finishing it sometime next week.

hmm....

I have 39 of these plastic containers. They are phillips head wood screws, sheet metal screws, and machine bolts along with picture hanging do dads. Way too much crappola to put into the mini 3 drawer dresser from yesterday's post.

story stick

Initially I thought I would keep everything in the plastic containers but nixed it. Zoomed past that idea and settled on individual compartments. This story pole is for a 9 compartment drawer, with 5 drawers total. The number of drawers is subject to change, up or down.

rough sketches

Thinking ahead, I really don't have a  hole for this (when finished) but I'll find one. Rough measurements are 12" across, 12" deep, and about 14" high.

sigh

I missed it again. I should have sawn the two long edges parallel before squaring the end grain ends. Fixing that boo boo cost me a little more then a 1/4" lost between the end grain ends.

couldn't avoid it

I had to glue on a 2nd board to get the length I needed. I'll put that small glue on towards the back.

made a Lowes run

The 1x12's at Lowes were complete garbage. I found some decent 1x8's that I'll use for the top and bottom. Snagged ten 1/4" poplar slats that I'll use for the dividers. I might need to get more because I'll need 3 per drawer and I'm short for two drawers.

cooking away

That is the dresser carcass - two sides, a top and bottom. 

hmm.......

Got 3 boards left over, not that they will go to waste in my shop. The heat wave must have scrambled the synapses firing in the brain bucket.

yikes

That is my bandaged right thumb. I got careless clearing a scrap of wood from the saw blade. The blade grazed the inside edge of it - a superficial wound that the ER took care of lickety split. I was in and out of the ER in less then 30 minutes and back in the shop.

drawer cross rails

Mr Thumb shook hands with Mr Saw Blade while I was sawing these out. I had to saw one more - incident free.

hmm.......

The R/L opening is about 12 1/4" and these are 24" long. I will only be able to get one front or back from these. I'll have to rethink the drawer stock. I could use 3/4" pine and thin it down to a 1/2". I'll start with the three 1x8's from above.

checking for twist

The first one I checked was twist free but the next two had a wee bit that I see sawed knocking out.

needed a couple of more

These will be used for the drawer runners. That don't have to be 12 plus inches. I think they will be about 11".

stickered

The thinner ones will be the drawer runners and the wider ones are the front cross rails. I will put only two rails on the back. All of these will get thinned down to a 1/2".

hmm......

A little awkward but no headaches using the #3 to flush and smooth the glue joints on the sides, top, and bottom. This is where I left off for the day. No idea when I'll get back to this. The doc said I can work in the shop once I'm home but I shouldn't exert myself for at least a couple of weeks. And I can't lift anything weighing more than 9 lbs.

accidental woodworker

 Didn't get much shop time today. Spent most of it nodding out at my desk and watching You Tube vids. I don't get this way often but with what is looming on the horizon....

it is 13 years old

This is something my wife kept in her office that is now an orphan. I used it at the VA for to keep my binder clips in them. My wife used it for the same purpose and now it is back in my care. The finish is a little worn but the drawers still work silky smooth. 

This was my project for the day. Sanded, scraped it, and applied 3 coats of shellac to it over a period of 7-8 hours. I am thinking of using it to hold specialty hardware items or screws, etc etc.

After I had made this I had to fix a couple of stupid wood tricks it threw at me. The right side had cupped and the top right and bottom drawers were binding. I shaved the inside of the right side with a chisel and eliminated that headache. In the time since then it hasn't come back. 

The 2nd headache was the middle rail came loose at the ends. I know I had nailed each end through the outside into the rail but not if I glued it again. It doesn't  matter as the repair has held up but I never set and filled the nail holes. I did that today with wood putty. 

see the white dot?

Got two coats on the body and the wood putty filled nail hole popped like a neon sign. Normally this would send my OCD into overdrive but this is a shop piece of furniture. I can deal with it. This will be done definitely by tomorrow. I don't expect to burn up the shop on sunday doing much of anything beyond sweeping and cleaning things up a bit.

accidental woodworker 

 I just finished the miniature cherry chest and the cherry bench/plant stand. BTW, daughter #2 said yes, I'll take it. Getting back on track, finished two and there is no project on the horizon at the moment. I have to take a step back and wait until I see what this coming monday says to me.

I have surgery scheduled at the Roxbury VA on monday at 0600. The CT guided biopsy last month confirmed that I have lung cancer in my left upper lobe. Before the surgery they will take a sample of my lymph nodes to confirm that they are cancer free. If they are they will remove the cancerous portion of my left lung. If the lymph nodes are cancerous, it is toast for me and there will be no surgery.

Either way the wind blows this, all I am really concerned with is being able to continue to work in the the shop. Fingers crossed that the lymph nodes come out negative, the cancer is removed, and I'll be able to figure out what the next project from Ralphie's shop is.

I would have started something now but I would only have two days to work on it. I also don't know if the blog will continue after monday - my wife will be posting while I'm in the hospital. I'll make that call after I get back to barn, hopefully on thursday at the latest. 

hmm........

The blackening solution worked. The directions were straight forward and the screws matched the color of the hinges. This solution has scary chemicals and I took a lot of precautions using it. If push comes to shove I'll try to get steel next time and use heat to blacken the screws.

happy with this

There were a few spots of shiny brass peeking through that I dabbed with a cotton swab to darken them. 

the honey do project

The back was a plywood wanna be thing secured with staples, no glue. It came off easily and I had no problems pulling out all 23 bazillion of them.

1/4" staples

These staples barely held the plywood back on the bookcase. Just about everyone of them remained on in the bookcase. 

hmm.......

I had to cut off 15" according to my wife. That went off without a hitch. The bottom and the center shelf were still attached keeping the bookcase reasonably square and together.

hmm.......

I got lucky that the rabbet was in the top and not the sides. The joint came apart cleanly and the glue residue scraped off with no headaches.

sigh

Glued and nailed the top back on with the 5 penny nails through the sides and the top. It should be ok because it was only previously held together with 3 staples and a bit of glue.

top on and cooking

I stapled the back on and nada. The plywood was thin and the staples blew right through them like I was stapling paper. I had to attach the back with 3/4" brads.

done

This bookcase is going here in the boneyard. This is the space my wife has decided to turn into a reading room. The left wall has all of my crappola that is facing eviction. Some hard choices coming.

100% done

I mixed up a fresh quart of shellac and put two coats on the bench/plant stand. My wife will be bringing this to daughter #2 in august. On monday the movers are coming to pick up the desks and the dresser to ship them to her. That is the downside of living so many states away from daughter #2.

experiment time

I've noticed lately that a lot of the You Tube woodworkers I watch use this saw to rip and crosscut. I am in between so I ripped this piece of pine off following a groove I had plowed in it.

hmm......

Cross cut #1 and it ain't pretty. It is square across but wee bit out to lunch on the plumb cut.

2nd crosscut

Cross cut #2 and it wasn't any better neither. It was square across (no problems there) but still off on the plumb cut.

3rd cross cut

No problems sawing it square across the face. It doesn't matter if I use the japanese or western saw. The problems come when sawing the plumb part. The plumb pencil line helped a lot.

square

The easy part of the sawing for me. All of the crosscuts I did were all square.

better

The plumb line helps me a lot to saw plumb. I did 8 crosscuts total and went 8 for 8 with square crosscuts and 5 for 8 with square plumb cuts.

hmm.......

I bought these clamps a couple of years ago specifically made for using with these machinist's blocks. Today was the first time I used these. Made a cross cut and edge plumb cut with it. Both of them came out dead square. The 2nd set up was making a practice tenon.

hmm......

This is my preferred way to make tenons. Saw the shoulders and split off the cheeks.

done

After splitting off the cheeks I use my LN rabbeting blockplane to get down to the knife lines. I should have made a mortise to test fit this but I didn't. Maybe I'll do that in the AM because there is nothing else on the hit parade.

My sister and brother in law stopped in again today for another visit before they head back to Indiana. I'm thinking of driving out there because once you get past New York it is basically a straight shot to where they live in Indiana. Maybe, that is what I told my sister.

The weather lately has been out of sorts. There was a mini heat wave and then it got cold, the kind of cold where I had to turn the heat back on. Now we are back to a mini heat wave. I went to Wally World and bought an AC. The temp at the house hit 93F 34C at 1430. I got the AC now because I will have a weight limitation after monday if the surgery goes through. Got it installed and it is working good - the bedroom temp is down to 70F from 88F. 

accidental woodworker 

squirrely grain

The grain on two of the faces of the legs have an interesting grain that I like. A downside to it is that it is full of shallow tear out pockets. It is/was very difficult to remove it. Sanding did diddly squat and scraping was the only thing working. Even that wasn't nice sailing trying to remove and smooth it out. Wiped it with alcohol to show me where it was still and how well I was doing removing it.

bottom is done

I got three coats on the underside of the top and I'm calling it done. There isn't any need to put anymore on it.

stretcher

Got three coats on the bottom and sides of the stretcher. After I install it I'll finish the top of it.

sigh

I thought I was done with scraping the base but it ain't so boys and girls. I was getting ready to shellac this when I caught several spots of tear out in raking light. Spent another hour and a pound of calories dealing with it.

oops

I forgot to or rather I thought I didn't have to sand the ends of the stretcher. The angled saw cut was pretty smooth but this piece of end grain was raw and rough. Sanded it and the saw cut up to 220.

not waiting

The last screw for the hinges. This chest had been done except for this for a couple of days. The back stop on the lid increased the real estate for driving screws on the lid. I'll deal with replacing the phillips head screws after my #4 screws come in.

lid stay

I have several bent arm lid stays but nixed using them. My track record for installing them is dismal. Chain stays are very forgiving and almost impossible for me to screw up.

eyeball is off

Got the upper part of the chain on the lid a wee bit too far over to the right. I'm leaving this as is because I don't want to fill in any errant screw holes.

extremely happy with this

The front of the chest had the most work fixing the gaps on the pins/tails. From a foot away I had to stare and concentrate to pick out the shims and hide glue/sawdust filler. The latter blended in seamlessly too. From 3 feet or more away the pins/tails look flawlessly tight.

lead off glamour pic #1

I absolutely love these handles. This chest is heavy (due to being made from 3/4" thick cherry) so handles of some sort were necessary.

glamour pic #2

Don't know if the back will be visible but it is finished so it can be viewed. The tails/pins look good here too.

left side glamour pic #3

I prefer the larger handle but the price of them is prohibitive IMO. One handle is about $70. These two are 4 1/2" and cost me $21 each including S/H.

left side pins/tails

Up close and personal and almost nothing to pick out. I had my doubts about the pins/tails being presentable after what I had to do to close/fill all the ugly gaps I had. Couldn't be happier with this. I have no issues with giving this away as a present.

final glamour pic

I like the top of this chest. It has cathedral graining, sapwood, and black gum streaks that matches the rest of the chest. 

bench/plant stand

Glued the stretcher to the end rail and I'm adding screws to give me a warm and fuzzy.

ran out of shellac

The can is bone dry but I have two spray cans of shellac. This one is about a 1/3 full and the other is full to the brim. More then enough to finish the bench/plant stand.

calling this done

The top of the stretcher is all that needs to have some shellac slapped on it. I will do that with spray shellac and it will probably take 6 or so light coats.

bench/plant stand glamour pic #1

This looks better than I expected. The top of it is 15 5/8" up from the deck.

side view glamour pic #2

I think not putting a bottom shelf on this was a good call to make. The size of this would be perfect for the grandsons to use as bench.

glamour pic #3

It is hard to pick out the double bung holes I did on this side and the opposite one. At first glance I didn't notice them. 

glamour pic #4

The top has some interesting grain and my first attempt at a butterfly tie (also called a bow tie). In hindsight I should have used walnut rather then cherry.

hmm......

There is a slight bit of rocking which I wasn't expecting. When I checked this yesterday there was none.

high spots

I put a piece of blue tape on the high legs. After the shellac is done I'll trim these two down until the rocking goes bye bye.

sigh

My #4 screws and shellac flakes were waiting on my desk when I killed the lights for the day. When I put the #4 screws away I found that I already had 50 #4 x 5/8", flat head screws and now I have a 100. A little later on the Birchwood Brass Black came in early. When I had checked it at lunch it was scheduled to come tomorrow.

I'll check it out in the AM and see how well it works on turning my brass #4 screws black.

a honey do quickie project

My wife wants this bookcase shortened by 16". I'll be taking it off at the top and she knows that she will be losing at least one shelf position. She said she didn't even care what it looks like but of course I will give it my best shot.

 accidental woodworker