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Accidental Woodworker
a wee bit sore........
The old body isn't screaming at me but it is achy through my back into my upper thighs. What surprised me was my left shoulder didn't hurt. There was a wee bit of achiness but no rip your face off pain.
The plow truck came through overnight and it was expected. They blocked off the end of the driveway and the front door walk way. They also only plowed my side of the road. They made another run around lunch time. So I had to shovel twice more today but I lucked out because it wasn't nowhere near the blizzard level snow dump.
| sigh |
Not too bad and it took me a little less then an hour to clear the driveway and the front door walk through. No hiccups with the left shoulder, I was expecting it to start singing arias within a heartbeat but it didn't.
| hmm....... |
It is signed 2023 but I would bet a lung that it was older than this. I think I signed this when I hinged it. I know this sat in the boneyard for several years without hinges. This is the pine/cherry jewelry box and I'm slapping shellac on it finally.
| sigh |
The banding is offset on this corner. It looked like crap and was setting off alarm bells in OCD central. Chiseled it off and glued on another piece.
| wow, and wow again |
I can't believe how dark the legs and bottom banding on the small box popped after just one coat of shellac. I think this is ebony but I'm not sure. Regardless, I am in love with the color.
| flattening |
I didn't go nutso on this. I planed the hump on one face and the cup on the other. Made no attempt to make the faces dead nuts parallel. No pain working with 3 different planes flattening this board. I wasn't sure if the left shoulder would protest or not.
| done |
Happy face on. The board ended up 11/16" thick which was my target.
| resaw time |
The blade is only 3/8" but it didn't protest resawing this scrap of pine. The blade effortlessly glided through the board with no binding or hesitation.
| hmm....this sucks pond scum |
In spite of the ease sawing the stock it didn't come out okey dokey. The saw cut is angled. The outside cuts aren't usable but the middle one is.
| why I was resawing |
This board will give the ends for the miniature chest. I am going to dutchman this pitch pocket but not the knots. Pitch pockets can bleed and run when the temperature gets hot.
| second step |
Knife and the chisel the outline of the dutchman. I chiseled it out and checked the depth with an adjustable square.
| good fit |
There is a bit of a gap on the top long edge. It isn't a big deal and
I'll fill it with wood putty. This is going to be painted and won't be
seen.
| glued and clamped |
Tomorrow I plan to go to Lowes and buy a couple of 1x12 pine boards for the miniature chest. I'll whack that out before I start on Miles's desk.
| two coats of shellac |
Two coats on the body and three coats on the feet. One more to go on them and they I can finish the rest.
accidental woodworker
it wasn't 16 feet.......
I must have gotten some snow blindness because I was way off on how much I had to shovel. 16' didn't even make it to the end of driveway. I measured once I cleared it out to where the plow trucks dumped their stuff. From where I left off yesterday to the snow line in the road was almost 42 feet. I would have gladly accepted it being 16'. I started shoveling it at 0738 and I got done with it at 1248. I worked right through lunch because I just wanted it over and done with.
| a little over 3 hours |
I still have a chunk of snow on the right to shovel. My shoulder was starting to hurt a lot here. To add an insult to injury, it snowed for most of the time I shoveled. It turned to rain briefly before ending. On a brighter note, Mr Sun said hello around 1400.
| awesome helpers |
These are like football cleats that went on a super crash diet. Absolutely no slipping and sliding with these on. Because they slightly elevate your shoes they don't get soaking wet. I wouldn't have survived shoveling the driveway without them.
| almost forgot to snap this pic |
The fruits of my labor. I am going to be sore for a while. I can't lift lift my arm up above my left shoulder. Can't remember whether to ice it or apply heat. I'll google it later on.
I went to Shaws to get some vittles and my street was barely a single lane. There is no way two cars could pass each other. I noticed that a couple of side streets weren't plowed at all. The main road going to Shaws was clear but the left lane (4 lane road) was a wee bit short on the width. That made for an interesting drive dealing with the morons in the right lane.
| hmm....... |
This walnut bookshelf didn't want to get its pilot license. It isn't rocking here at all. No rocking when I checked on the tablesaw top neither. I'll be keeping an eye on it to make sure it behaves.
| been two days |
I was too impatient to wait another day because I had to see how it looked right now.
| about the same |
I really couldn't see any difference after this second heat and clamp. There is still a wee bit of a cup on one face and a hump on the other face. Still much better than what it was before I tried this. When it comes time to plane the hump/cup I shouldn't lose that much in the thickness. Hoping it will be about a 16th or less.
| almost done |
This almost didn't get the final check mark today. My shoulder stopped singing arias and was screaming at me. I stayed in the shop long enough to get the last two bandings on and clamped. This was all I got done in the shop today. I don't expect to light the world on fire with shop time in the AM. That is dependent upon how much use my left arm will have to render.
accidental woodworker
record breaking blizzard.........
The last big blizzard was in 1978 and I missed it. I was somewhere in the north Atlantic onboard the USS Cavalla SSN 684. My wife had to deal with it but she survived, She had gone to her mother's house to ride out the blizzard. The snowfall from this blizzard was over 2" more than the 1978 one. Kind of wish I had gone to north carolina with my wife now.
| this sucks |
I shoveled the spot in front of the truck and my wife's parking spot first. I waited until after I made a trip to the shop first.
| this is going to hurt |
The city only plowed a single lane down the street. The end of my driveway has an extra 5 foot wide mountain of snow I'll have to shovel . The headache is there is ittle real estate to dump snow. On a brighter note, about a 1/3 of the driveway had almost no snow. The wind blowing pushed a lot of snow down to the end of the driveway.
| hmm....... |
Starting the banding yesterday and before I went out to shovel all that white crap, put on two more pieces. I attached the banding with super glue and fingers crossed that it holds up over time.
| wife's spot |
Shoveled the back stoop and this spot. The sun was shining and it was kind of warm, the temp was above freezing (0C). Almost 2 hours of my life that I'll never get back.
| 21" |
When there is this much of the white stuff, this is close enough. The back right corner was over 24". This is the foundation of the old garage and it is where I park the truck. Shoveling my wife's spot and mine took me a little over four hours.
| welcomed |
The bare spot was nice not having to shovel. This part of the driveway is a ROYAL PITA. The left side doesn't have any where to dump snow. So I have to shovel and walk it over to the right and dump it there. It was good work out. I quit here with about 16 more feet to go before I hit the road.
| 90 minutes |
Cleared it from the front door to road. At least the postman and deliveries can be made. I didn't do the front sidewalk. I'm sure the plows will be coming through again to widen the road, or I hope they do. Then I'll shovel a path to walk in.
| hmm...... |
Banding is almost done. There is one more going around the top of the lid. This would have looked better if I had inset the banding into the box. This being plywood, it would have been a nightmare plowing the dadoes for that.
| WTF? |
The walnut bookshelf is rocking still. The left rear leg is a 32nd off the saw table. I am at a total loss as to what is causing this to lay flat on one day and the next day rocking again?
| awkward |
I had to sand the left front leg to eliminate the rocking. Moving the bookshelf over the sandpaper and trying to hold it at the same time was difficult. I finally got it to lay flat on the tablesaw and not rock. Also didn't rock on the outfeed table and the workbench. There is free flying lessons available if this rocks on me in the AM.
| done |
These were done a few days ago but I forgot to post it. I am going to have to figure out a stop of some kind for kickstand leg. As is it goes back to far, thinking of gluing a ribbon as a stop. Other than that I like how they turned out.
Didn't finish the shoveling. I will be back at in the AM. My back doesn't hurt right now but my arms and shoulders are a wee bit sore. How I'll feel in the AM is a question mark.
accidental woodworker
official snowfall is 32.8 inches.......
I don't know where this official level was done, but it wasn't in my part of the universe. The drifts here might be that high but the actual amount of snow on the ground is probably less than a foot. The wind blew all day long blowing snow into drifts and then blowing them away into a new drift. I didn't shovel at all today because of the wind. I'll do the shoveling tomorrow, as long as the wind has died down.
| hmm..... |
The two walnut bookshelves side by side. Initially I was going to leave the left one with flat feet. Nixed that in favor of having the shelf tilted backwards. There are slight differences between the two of them as I didn't want to make clones.
| back slats |
With the angled fronts this design allows for the back slats to be positioned higher. With the rounded ends I have to be careful about how close I place the top one to the round over.
On Miles cherry bookshelf I put the top back slat a wee bit too far down. It has no effect on the bookshelf's function it is more of an aesthetic option.
| needs help |
I sawed the front and rear legs with a dozuki saw. First look was good but it was rocking some. Trying to plane the front leg was difficult and I switched to a 80 grit sanding stick.
| 99% |
Took 5 sand/plane and check steps before 99% of the rocking disappeared. Called it done here.
| yikes |
The holder for the saw went south on me. I stapled the heel of the plastic for now. If it fails again I'll go to plan #2.
| sweet |
Wow. This came out much better than I expected it to. The cup on this end was more than an 1/8" at the middle. Now it is about a 32nd and to the eye it looks flat. I'll try this again hopefully with the same results.
| not square |
I should have planed the angle on the ends before I glued the bookshelf.
I didn't and it was awkward trying to hold the bookcase and plane the
angle. Got it done but it ate up a lot of calories and time.
| no twist |
The bookshelf was rocking again. )@&#Q%_*_^_)*(^@%& Checked for twist and there was none. On the workbench it was, with the back left foot a good 16th shy of it. Did I cause it by planing and sanding it after I did it the first time?
| done, again |
No plane this time. I got it done with a 80 grit sanding stick.
| double, triple checking it |
Tried it for rocking on the tablesaw, the out feed table, and the workbench. This time I installed the Miller dowels before I sanded the feet. That added a more rigidity to the bookshelf.
| new batch of shellac |
Used the last of my shellac flakes and I'll have to order some more. I think I have enough to finish the current 3 bookshelves.
| why I'm banding it |
I have to cover the screw holes I plugged because they look like crap. I have enough of this banding left to do the top of the bottom and the bottom of the lid. I am using super glue to attach the banding.
| hmm..... |
The end that wasn't cupped, decided it wanted some attention too. I heated both ends with my heat gun and clamped it again. This time I'm going to leave it clamped for a few days.
My wife just emailed the snowfall tallies for Rhode Island. Warwick, where I live, had 30 inches fall. I just looked out at my driveway and I still don't see 30 inches. The wind is still blowing and drifting the snow.
accidental woodworker
bracing for the big one........
The snow fall dump forecast has increased. It now stands at 18" to 24" with drifting up to 4 feet. Sounds like lots of fun will greet me in the AM. The governor has declared a state of emergency. There is a ban on driving after 1900 today into tomorrow. Fingers and toes double crossed that it won't be as bad as the weather seers are saying.
| oh what a relief...... |
The epoxy has hardened and set up. The color is fantastic. I have used liquid dyes and stains before with epoxy with mixed results. This pigment color is rich and deep. There are zero occlusions and no dead spots in the epoxy. Very happy with how this came out.
| sigh |
This pine board is cupped but only on this near end. The other end is dead flat. Why I don't know. I had clamped this end yesterday and it didn't take out the cup. Helped a little but still too much to be usable.
| worth a try |
I remember watching a japanese woodworking You Tube vid where he ran a cupped, bowed, and twisted boards over a kerosene heater to straighten out the board. The boards were used to make a 4 drawer dresser with doors. I don't have a kerosene heater but I do have a heart gun. I warmed up the 4-6 inches on this end on all four edges for about 5 minutes. After that I clamped it again. I'll check on it in the AM.
| 2nd walnut bookshelf |
Got the layout done on the 2nd one. Having a lot of squares was helpful with each one set to a specific measurement.
| looks good |
There is still a gap but I did get the larger part of it plugged. Not sure what to do with small gap. The cherry putty I have is too red to fill it. Hide glue and cherry sawdust sounds like a better choice.
| self supporting |
Ok with that but having no gap is much better.
| hmm...... |
Tried this and it worked. This is my small saddle square. I used it to ensure that I had the last 1 1/4" (the chisel width) at the end was square. I didn't use it on the rest of the dado.
| first one dry fitted |
Two left side back slat mortises were loose on the cheek walls but snug on the top/bottom. The clamps didn't have any issues with fully seating the shelf in the dado leaving the front gap free.
| wow and wow again |
Not at all what I was expecting. I put the 3/8" blade on the bandsaw and I prayed it would stay sharp for the two cuts I had to make on the bookshelf. It was like a hot knife going through a tub of butter. Smooth, effortless, fluid, and with zero hesitation. I have never made a continuous round cut like this ever on this bandsaw. It didn't bind and easily made the curve all in one stroke. Did I say wow already?
| sneak peek |
Eyeballing the cheery shelf against the walnut. Decided against staining it and I'll leave it natural. As this bookshelf ages the cherry will darken and the walnut will lighten another reason to leave the cherry natural.
| caught it |
Went to adjust the depth on the router and noticed that the depth stop doohickey was MIA.
| got lucky |
| 2nd walnut bookshelf dry fitted |
It was looking pretty good that I would get two bookshelves glued and cooking before 1500 roll around.
| hmm........ |
A lot closer to the dado bottom than I would like to be. At least with this one I remembered to saw the angle on the bottom. I think I should be ok with the shelf and the dado, there will be Miller dowels helping out too.
| Besseys suck |
I rarely use the big Jorgensen bar clamps. I had to because the Bessey wouldn't pull the ends in to fully seat the shelf in the dado. The bar clamp did with with barely a 1/8 of a turn of the handle. The 'J' bar clamps have a large clamping head - bigger than the clamping head on my aluminum bar clamps
| hmm...... |
The glue is bleeding through the saw cut out. Not a lot just a few little beads of glue. I'll clean them up when I take it out of the clamps.
accidental woodworker
big storm coming..........
The weather seers ain't giving out good news. Snow starting on sunday with a blizzard on monday. The predicted snowfall for the two days - 12-14 inches. This is the lowest estimate from the three weather stations I checked. I have a plenty of projects on my plate to wait out anything Mother Nature throws at me in my part of the universe.
| done |
Kind of like this one considering it went south and came back up north.
| cooked overnight |
No hiccups when I took the clamps off. The headaches come from it moving as you loosen the clamps - not a good sign. Creaking and moaning could go either way. None of those symptoms today.
| done |
12 Miller dowels, 6 on each end. I will need to buy more cherry dowels, I have enough to do the remaining 3 cherry bookshelves.
| Yikes |
Blew out a big chip rasping the cutout. Put a damper on getting this ready for shellac.
| small cutout |
The important thing is that it isn't rocking. I don't understand why this cutout is so much smaller than the previous ones.
| sigh |
When I had clamped this I didn't see a gap on this side. Out of the clamps and the gap was shaking hands with me. Used the cherry in the vise to saw off a shim to fill the gap.
| filled |
This was the second shim. The first I did had the end grain facing up. This one has the face grain up.
| 2nd walnut bookshelf |
Prepping the stock for the next walnut bookshelf. Thinned the back slats to 5/8" and planed the four edges smooth.
| cherry shelf |
I went to Kosezla lumber this morning to check out the black walnut. They only had two 4/4 boards but both were only about 4" wide. There was a lot of 8/4 but I wasn't interested in resawing stock that thick. She told me more walnut was coming next week but I don't want to wait. This bookshelf will be cherry and there is also the possibility that I could stain the cherry walnut.
| black pigment |
Trying out the black pigment mixed with epoxy. Not sure how this will look. I don't have doubts about it mixing well with the epoxy.
| wow |
This color is incredible. It is a deep, edge of space, rich black. I filled in the voids/defects in the back slats. fingers crossed on this epoxy setting up because the last time I used it, it didn't harden. I put the two back slats on the furnace to help keep them warm.
accidental woodworker
one a day.......
One down and five to go on the bookshelves. If I keep up this rate I will whack out one a day woodworking wise. Applying the shellac will take a couple of days. I can see them piling up in the shop as wait to finish them. And it will be something else to find a hole to stick them in. Of the eventual eleven of them, only 3 have been adopted.
| Highland Hardwoods haul |
I'll start on Miles desk next week sometime. Until then I'll let the haul hang out and relax. That will give it a chance to acclimate from Highland to my shop.
| done |
Happy with the shine on the end grain. I had slapped the last coat of shellac on it last night after dinner.
| 2nd glamour pic |
All of the bookshelves are finished 360. They can be viewed and placed without regard to the back of it being seen.
| 2nd cherry one |
Got this one laid out, chopped and dry fitted before lunch. I couldn't close it up with hand pressure on the shelf. The back slats fitted ok and all four, including the shelf, fit in their respective spots snug.
| hmm...... |
This left side isn't bottoming out even with clamp pressure. After playing with for a while and clamping it with different clamps I got nowhere with closing it up. I was getting frustrated so I left it be to go have fish 'n chips. That gave me while to think about what might be the problem.
| came today |
These walnut dowels ain't cheap. With S/H, 200 dowels are .36 cents each. You can do the math to get the cost.
| better |
The wall on the bottom of the dado was a wee bit off 90°. Straightened that out and got it to close up. Fingers crossed that I can repeat this when I glue it up.
| hmm....... |
No round overs this time. Instead I put a small angle on the front. I used the cherry bookshelf I keep by my desk for the pattern.
| glued and cooking |
Had a senior moment aka, a brain fart. I forgot to do the cutout for the legs/feet. Oh well, I'll have to put on my big boy pants and do it after it comes out of the clamps.
| hmm...... |
Got the walnut for the first walnut bookshelf prepped. The back slats look too thick to my eye. As is they are 3/4" and I planed them down to 5/8". That thickness looked like the winner IMO.
| not easy |
Doing layout on the walnut was a bit difficult. Lead pencil doesn't show on the walnut and my 71 year old peepers were almost useless. I got it done by using a different square for each layout line. Took me twice as long to do as the cherry and pine ones.
| layout done |
It was past quitting time when I got the layout done. I'll chop on this in the AM.
| hmm...... |
There is some wane on the left end but that will be removed when I do the angle on it. Decided to nix the round over and do an angle like I did on the cherry one. The defect on the back slat I'm keeping. I will fill that in with epoxy and black pigment. I just have to remember to keep it facing up when I do the glue up.
accidental woodworker
Highland Hardwoods........
Rolled out of the rack at oh dark 34 and I was headed north to New Hampshire at 0501 I arrived at Highland at 0734. It took a little over 2 1/2 hours which was dead on with the google driving estimate. Traffic going up on 95 was busy and thinned out a little on 495. Not bad for a weekday.
I went to the McDonald's about a mile from Highland and got a coffee and an egg Mcmuffin to kill the 20 minutes until Highland opened. When they opened I went nutso buying cherry for Miles desk. Added poplar and shorts of walnut to round out the bill. I left Highland $460 lighter.
I got back to the barn at 1130 which was about right for the round trip. I haven't been to Highland since COVID shut things down. Memory muscle kicked in and no problems driving up and back. Other than the exit numbers being changed there wasn't anything to throw me a curve ball. Decided to buy the wood for the desks one at a time, so I'll be making a 2nd trip up north for Leo in march/april?
| what $460 looks like |
From left to right - 1/2 poplar for the drawers, should be enough for Miles and Leo's desk plus extra. Next is 8/4 cherry for the legs (again for Miles and Leo) with the walnut shorts on top of it. The walnut came from the shorts bin and it cost over $50. I got it to make a walnut bookshelf. The next batter is 5/4 cherry, dressed to 1" thick. This will be used for the desk top. In the clean up slot is 4/4 cherry for the rails and slats. I went overboard on this getting much more than I'll need. Whatever is left over will go to Leo's desk.
| breaking down the poplar |
I sawed all the poplar into 2 foot lengths for the drawer stock. I was shocked at the BF price for 1/2" poplar. I should have looked at it before I bought it ($62 for six, 6 foot boards).
| cherry back slats |
I found some left over 1/2" cherry to give up the slats I needed. I sawed them to 7/16" on the tablesaw and planed it smooth.
| hmm....... |
I kind of like this uneven width between the back slats. It is a few frog hairs less than 1/8". The wider one will go on the bottom and thinner one on the top.
| walnut |
This is long enough to get two sets of ends from. There is some wane but I can saw it off and still have the width I want for the ends.
| reference edge |
I planed one rough edge flat and smooth. The opposite face it still rough sawn. I'll have to thickness because as is it is about an inch thick.
| hmm...... |
There was enough walnut to get two bookshelves. When I got it at Highland I thought I would get one from it.
| sigh |
This chunk of wane puts a damper on this piece of walnut being used as a shelf. I want a shelf that is a minimum of 5" wide. Sawing off the wane would leave a width of roughly 4". I ain't driving back to Highlands to buy another walnut short.
| oops |
Need two more slats for the 2nd bookshelf. Don't know how I zoned that out.
| going nutso again |
I have whacked five bookshelves already. I have 6 more waiting for me to build.
| why not? |
Thinking of using this piece of cherry as the shelf. Cherry and walnut have a good contrast between them. Another option is to go to Koszela lumber which I might do. I really would like these two to be all walnut if possible.
| milk paint dyes |
This is for another project I have in the queue. I want to make another miniature chest and use these to color the milk paint. I need to get a few more colors, red and yellow being on the top of the list. I couldn't find these on Amazon where I got these 3. I'll search again tonight.
| hmm....... |
No more Gurney's sawmill pine left excepts for small scraps. This is Lowes pine and I'll have to make another run to buy a couple of more boards. The EWP (eastern white pine) bin at Highlands was empty as in no pine at all.
| hmm....... |
The top board will give up the sides and the bottom board can be a front, back, or lid. The current project queue is full to bursting. I'll be busy for a while.
accidental woodworker
busy day.......
Still haven't finished the 'extra' cherry bookshelf. It might be done tomorrow though. fingers crossed on that. Wandered down a one way street and I played with making two more small cherry bookcases. Spent most of the afternoon shift in the boneyard cleaning up and organizing what is staying, what it going to the dump, and what is going to my sister Kam. I have to have all this sorted out before the wife comes home from North Carolina.
| forgotten pic |
This was the one thing I said I got done yesterday but forgot to include pics of in the post. Kind of large but it fits in the drill stand cabinet - I am slowly smarting up and putting drill related things in that cabinet.
| good fit |
I wanted to make the box out of solid wood but I didn't have any thin wood in this width. The lid is a decent fit with a consistent gap 360.
| 2 1/2" |
The OD is 2 1/2" and I was mildly surprised by the quality of it. Not what I expected from China.
| unexpected |
Came with a replacement center drill bit and the allen wrench.
| hmm...... |
Don't know what the purpose of the spring.
| nice fit |
I really like this fit - it is just a couple of frog hair worth of clearance. Seriously thought about removing the insert and redoing it. Nixed that because I glued the insert in with hide glue.
| 1/8" dowels |
They ain't a 1/8" diameter, they are a 64th under. An 1/8" drilled hole is too loose and I want these to be snug.
| done |
Got two dowels in each pad. I was nervous about the thinner back one possibly cracking/splitting but they didn't. I drill the dowels at a slight angle too.
| sneak peek |
This will work well for DVD/CDs. I don't have any paperbacks to check how they would seat on the shelf.
| hmm...... |
This is the left over cherry from the 3 other cherry bookshelves. These are the two boards from resawing one in half. There is one divot on the left one and two big and one small one on the right one. The plan was to thin the boards to 1/2" and hopefully that would remove the divots. The thickest part of either board is wee bit more than 9/16".
| gone |
Wasn't sure that I could get this to a 1/2" and remove the divot. Got lucky and I have a 1/2" thick cherry board for a shelf.
| wash, rinse, and repeat |
The right board was a bit dicey IMO because one divot was deeper than the other two. The divots on this board planed away smoothly with no headaches.
| the problem divot |
This is the before pic of the big divot on the right board. The only problem I had planing this to thickness was planing it down to the gauge lines. The left side ate up a lot of calories and time before they disappeared.
| about 32nd more |
I planed a ton of shavings off this side seemingly without lowering the face. Eventually I got it. The divot disappeared long before this gauge line did.
| gone |
Extremely happy that I planed the divot away and didn't dip below the 1/2" thickness.
| hmm...... |
Planing to thickness for the ends, one I had to plane 3/16" off and the other a 1/4". The plan is have the ends at 5/8", the shelf 1/2", and the back slats 3/8".
| done |
This board I was expecting some tear to happen but none did. Got zero tear out using a #6, #7, #5 1/2, and #4.
| my LN 4 1/2 |
This isn't a plane that I use that much but I needed it today. The second board I planed to thickness for the ends tore out. The grain on it ran almost dead straight end to end except for one little curly Q spot. The 4 1/2 plowed through it without a whimper and dead smooth. I keep a 55° frog in this plane just dealing with wonky grain.
| done |
I still have to plane the back slats from a 1/2" to 3/8" but I didn't do that today. Playing with the shelves and ends had me sweating by the time I stopped. A little over 2 hours start to finish. As an aside the shop temp is hovering at a comfortable 63F/17C. The temp in shop has risen 4 degrees in the past 3 days.
| final prep |
Sanded the end grain on the ends up to 220. Almost forgot to do and caught it as I was ready to slap shellac on it.
| fanned out |
Don't know if I mentioned this before but in case I didn't here goes. When I'm done with my shellac I manually fan the brush out. It holds this shape well until it is time to use it again. I have found that it dissolves in alcohol much quicker than if I didn't do this.
| shellac time |
The cherry one is awfully close to be done. The pine one is just starting out. I do the bottom first 4-5 coats before I do the rest of it.
| the problem spot |
It raking light the end grain looks a bit dull IMO. Since I'm applying shellac to the pine one I'll keep putting shellac on this area until I'm happy with it.
| made in Germany |
This belonged to my wife's grandmother and she doesn't want it. Typical german engineering because it is built like a tank. The drive belt is all metal - no rubber at all. If anyone wants it let me know - it would be just the sewing machine and accessories. The cabinet has water damage and rot so it is toast.
| nice touch |
That is the original oiler for the machine along with the instruction booklet. It is a small instruction booklet, I would have expected something closer to 8" x 11".
| nice haul |
I saved the hardware for just in case. I might not ever have the need for it but you never know. This do dad thing was for locking down the lid.
| hmm....... |
Found this in the boneyard - box I started and stopped. I had applied hinges but removed them and plugged the screw holes. Never progressed beyond that. Thinking now of applying the banding on the box bottom and lid bottom and top. I ordered more banding today and I'll leave this on the workbench so I don't forget about it.
| boneyard find #2 |
This is a jewelry box I made a bazillion years ago. It is a pine box with a floating cherry panel in the lid. Because it is mostly pine it really hasn't resonated with me as being worthy of a jewelry box. That changed and I'll be finally finishing this. All it needs is for me to slap a few coats of shellac on it.
| the interior |
The hinges took me several years to install. I used Brusso hinges and I epoxied the screws in the lid. Because of the thin lid I couldn't use a full length screw. Maybe this would be good enough for one of my young nieces?
accidental woodworker
one done, one almost done........
Got my truck back today and the driver who picked me up said we are getting an inch of the white stuff tonight. There is snow, freezing rain, and sleet in the forecast for the next week. Thursday is supposed to be partly sunny and it is looking like the only day for a while that I can make the trip north to Highlands Hardwoods is then. hmm......
| nope |
The pkg says 350 dots and there is no way this pkg has 350 dots but that isn't the problem. The problem is the thickness of the dots which are almost an 1/8" thick each. I'll have to search Amazon and buy something else for attaching the photos.
| changed my mind again |
I like how the wedge cures the shelf tilt headache but I don't like length of it. The wedge also negates the cutout for the legs. Going back to the drawing board to come up with plan #2.
| signature change |
These are the initials I have engraved on my bench plane lever caps. Decided to go from cursive initials to print ones.
| hmm..... |
Rasped a small chamfer on the feet. This shouldn't get dragged around like a chair so the small chamfers should suffice. Fingers crossed on that.
| shellac time |
Getting 4-5 coats on the feet first. Then I'll do 4-5 on it with it upright.
| the oops bookshelf |
Chiseled the Miller dowel flush with the back slat. It isn't visible at all looking at the bookshelf in situ.
| hmm...... |
This is better. Not exactly what I prefer but it fixes the oops better than the full length wedge.
| gap filling |
This shim has the long grain facing up. Made it a wee bit dicey hammering it into the gap and filling it.
| gap on the left |
I wasn't going to fill this one but I had a lot of shim material left so why not? I went with solid wood because wood putty stands out with shellac applied to it.
| one more gap to fill |
The bottom of the dado really sticks out with the left side gap filled.
| first step |
Sized the bottom of the legs with super glue. After it had dried I super glued the 'pads' to the legs.
| almost done |
The edges on the ends and the shelf only have two coats. The rest of the bookshelf has 4 coats. Won't be done today but it should be fini in the AM.
accidental woodworker
just me and the cat......
My wife left for North Carolina on sunday to keep daughter #2 company while her husband is away on a business trip. The bookcase didn't go but the glass door cabinet did. Supposedly the bookcase is going south on the next trip south. Now I have to get it out of the shop and into the boneyard but that may be a headache. My wife is turning it into a reading room. Translation - I can't use the boneyard anymore for projects.
| hmm....... |
From China and there are three 93 1/2" long bandsaw blades. The current blade on the bandsaw burned the cherry bookshelf badly. I had to expend extra calories to rasp and sand it away.
| hmm...... |
This sat overnight on the front porch step in below freezing weather. Before I try and use them I'll let them warm up for a few hours.
| nope |
Decided to put this away for now. Ace has 2 1/2" hole saws from $30 to $52 which were too much but I did find and order one on Amazon for $10. I'll have it tomorrow.
| might be toast |
The burning hole from yesterday may have drawn the temper out of this. I sharpened it and put it away. Two days ago I found a pkg with two of these cutters but I can't find where I put them down.
| look at what I found |
I didn't know I had this big ass bit - it is a little more than 2 5/8". That is close enough to the 2 1/2" diameter I need. Before I used it I sharpened it again with my diamond stone paddles. You can see that the machining on this isn't something to write home about.
| new insert |
This piece of pine is between rift and quarter sawn, perfect for the insert.
| ok.... |
There is about a 16th clearance all around the guide. A little sloppy IMO but I won't have to worry about it binding in the hole.
| insert ready |
The bushings fit in a 5/8" hole. The top of them is shouldered and that is acting like a stop for them.
| sigh.... |
Put the cart before the horse. I missed sawing the insert to length before drilling for the bushings. On to insert #2.
| got it |
The fit is snug. After I drilled all the holes, planed it for a drop in fit.
| lid |
I sized the lid to be almost a dead on flush match with the outside of the box. I did this because the plan is to put a rabbet on the underside of the lid to fit in the inside of the box.
| Lie Nielsen skew block plane |
Ran a knife line 360 and planed down to it until I removed it. Did the end grain ends first and then the long grain sides.
| not an oops |
The length fits well. It dropped into place with no binding and no slop neither. However, the width doesn't fit. I planed the rabbet shoulders with my 1/2" shoulder plane. The pencil line on the lid is what I thicknessed the lid down to - 3/8" after fitting the lid.
| hmm...... |
I chamfered the edges to soften them. As of now, I don't plan on putting a knob on the lid or making a finger access divot.
| lid is done |
Didn't like the chamfered look so I sanded them to a round over.
| not enough |
I wanted to use walnut dowels for the contrast with the cherry but it ain't happening today boys and girls. Thought of using birch but went with cherry.
| finishing the ends |
I had sanded the outside of the ends up to 220 but there were scratches left from the flush cut saw. Scraped them away with a card scraped.
| gotta save this |
I was going to cut the back slats and the shelf off but nixed it. The shelf would have ended up with a width too narrow but the length would have been ok. Decided to try and salvage it somehow.
| hmm....... |
Sawed two 7° wedges and put them under the feet. The shelf is tilted up and back and the sneakers on the legs don't look wonky IMO. It is just a concept and the only hiccup I see is the back sneaker is a little on the thin side. That could be a potential breakage point.
Another headache is the orientation of the grain on the sneakers. The end grain side is against the feet. I had to make two more sets that had the long grain facing up against the feet. Doing that was bit of pain in the arse. None of the do dads I had for setting an angle worked - the 3/4" thick stock wasn't thick enough to lay out the angle.
| better |
I don't know what this angle is - I laid it out from the left bottom corner with the angle going up to a end point 6 1/2" away. This fix is growing on me and I'm thinking of keeping it.
| squaring it off |
This almost gave me a headache trying to figure out how to square this end off to saw. I could have sawn the angle to match the front edge but I wanted it squared off.
| hmm....... |
I think this is the way to go. The sneakers on the bottom look deliberate.
| that is an option |
As I was getting ready to kill the lights this popped into the brain bucket. Cut/saw the sneakers to match the length of the back and front feet plus a 1/4". Maybe even follow the curve of the cutout into the sneakers. Time to think about it over night.
accidental woodworker
one down, two to go........
| layout |
Took my time and got it right. What I have to watch for is the back slats. I have a bad habit of laying them out on the wrong edge - the layout on the ends are mirror images. It is very easy for me to wander out into La La Land doing it. However, I haven't had chopping out brain fart for quite some time. I have caught my layout me-steaks by double, triple checking myself.
| left or right end????? |
It is self supporting but I was working on getting the front end of the dado gap free. Noticed that my walls weren't dead on plumb and it was keeping it from being gap free.
| bit of a gap |
This is the end panel where the dado wall wasn't plumb. It took me a few chisel/trim and checks before it closed up. I was shooting for it to be gap free with hand pressure but that didn't happen. It easily slammed shut with clamp pressure.
| helping hand |
I try to avoid using these clamps because they are a ROYAL PITA. I have problems with tightening them fully before running out of screw length. However, for this application they are a perfect fit due to the clamp head staying parallel to the clamp bar. And they closed the gap nicely.
| first back slats fitted |
Happy with how well this fit. I laid out the notches a wee bit undersized so I would get a snug fit. I was shooting for a seamless fit between the slats and the notches. I didn't want to do shouldered tenons - I like this look more.
| the left one |
Three of the slats fit snug/tight and this one is kind of snug. It is self supporting but it is looser than its siblings. I think it will be ok and I expect the glue will swell the joint tight.
| dry fit |
Happy with this and especially so with the fit with no hiccups to rant about.
| view from the back |
Thinking of leaving the ends as is and making the top parallel to the bottom. Initially I was going to do them like the pine bookshelves but I came to a fork in the road.
| hmm..... |
I was going to round the two outside corners on the shelf but I changed lanes again. I like the look of the corners clipped more than them being rounded. I was going to round them because I did the tops of the ends like the pine bookshelves.
| glued and cooking |
I didn't forget to drill holes first for the Miller dowels. Been running through the brain bucket whether to use cherry or walnut dowels? I had to swap clamps because I couldn't get the Besseys to close the gaps at the front. Used a 24" bar clamp to do the job.
| look at what I found |
Came across these and I had totally forgotten I had it. 90 degree drilling guide for flat and round stock. 6 bushings, three imperial 1/8", 3/16", and 1/4". Three metric at 3mm, 5mm, and 8mm. It is something I could have used recently. Since I had time on the clock before the quitting bell rang, decided to whack out a box to keep it in.
| still kicking my arse |
I have had this circle cutting jig for 40 years. For years it has made me feel like my IQ isn't in double digits. I still haven't figured out how to orient the cutter in the arm. But the biggie is determining the diameter of the circle. There is a scale on the arm and I set it for a 2 1/2" diameter circle and I ended up with one a little over 2 3/4".
| first hole |
The empty part matches the diameter of the guide spot on but the overall diameter of the hole is a 1/4" too much. On the 2nd attempt, I got a burned out hole. The insult was it was too small.
| hmm...... |
I drilled this one coming from both sides, and both sides burned equally bad.
| heebie jeebies setup |
I'll be doing the next hole drilling differently. I will use an oversized board (length wise) with that one. I am also contemplating using a 2 1/2" diameter hole saw. I have a 2 1/4" and a 2 3/4", sigh. But that depends upon the cost. If it is too much I'll expend the calories and figure out how the circle cutter jig works once and for all. If that doesn't happen free flying lessons might be in its future.
accidental woodworker
cherry bookshelves........
The plan today was to thickness the cherry for the new set of cherry bookshelves/CD/DVD holders. That didn't happen boys and girls because of two hindrances. The first was the snow between me and the stand for the lunchbox planer. It would have probably taken me a bazillion years to shovel a path to the garden shed] to get it.
The second one was the weather. It was supposed to be partly sunny but the entire day was cloudy. To me there was a threat of rain or snow but the weather seers predicted neither would happen. I wimped out and opted not to plane the cherry today.
| close, but no cigar |
Only got 3 coats of shellac on these. My limited attention span took a left turn to concentrate on thicknessing the cherry. The photo dots aren't supposed to be here until tomorrow. I have plenty of time to finish them up.
| the extra bookshelf was the lead off |
Decided to thickness the cherry by hand. I only had to do a couple of pieces with the 3 sets.
| not quite |
I used the tablesaw to saw the cherry as deep as I could. There was a 1/2" web that I used hand saws to separate. Started with the Ryoba and switched to a 7pt rip saw.
| sigh |
The two halves have divots on this end. The right board has another one on the opposite end. I planed and smoothed the two but the divots remained. To plane the divots even would leave them too thin to be shelves.
| hmm...... |
Thought of putting this face down but I nixed that. The shelf tilts up and it could be visible. These two are toast but I can use them for a box or something else.
| the fix |
This is for the extra bookshelf and this is the new shelf for it. I needed to plane a little more than a 1/8" off to get to finished thickness.
| done |
Planed the ends a wee bit to thin their thickness too. Got the shelf and ends done (after I saw them to length) and they are ready to go.
| looks good |
Eyeballing the thickness of the shelf against the thickness of the ends. I made the thickness difference between the them all 1/8". The ends are 7/8", the shelf is 5/8", and the back slats are a 1/2".
| the grandson's bookshelves |
These two are ready to layout and start chopping dadoes and notches. I will make the extra one first and then attack these two.
| sigh |
I didn't know that one of the cherry boards still had a rough sawn face. I knifed a line 360 and planed down to it.
| finally done |
Planing cherry to thickness isn't difficult but not as easy as pine is. It seemingly took me forever to plane down to the knife line. Glad this was the last cherry board to thickness. It took me almost all day to do this. Pleasant way to eat up the hours.
| the extra bookshelf |
I like the slight graduations in the stock. I wavered a wee bit with the ends thinking they were too thick. I thought they might be clunky looking because they aren't that tall. Seeing all three together squashed that.
| confirmation |
This looks good to my eye. The back slats won't be visible with a fully stocked shelf so they don't matter that much. However, the 1/8" difference between the ends and the shelf is just right IMO.
I ordered new bandsaw blades - that is why I didn't try to resaw the cherry on the bandsaw. The blade on it now is having trouble sawing wet paper. I bought 3 of the cheapest blades I could find on amazon. As long as they last to do the sawing for the 3 bookshelves I'll be a happy camper.
accidental woodworker
good day's output.......
My wife had a paving contractor come to the house today to give us an estimate on getting the driveway repaved. 30 minutes later we had a contract and he had a check for $2100. That deposit locks in the cost of the base stone and the paving. We are scheduled to have it done in the 3rd week of April. It is a one day service and we can walk on it right away but can't drive on it for 3 days.
| checking the cherry |
I had flattened/thicknessed all the cherry before but I am starting over with it again. Most of the boards were still twist free, a couple had a wee bit that I dealt with. The only other hiccup were a couple of them had a hump in the middle.
| yikes |
I was holding the off cut side too but it still decided to be PITA. This board was giving up two shelves.
| hmm...... |
This is too big of chunk to saw off as it would shorten the length of the shelf too much. As is the shelf is 16". If I cut off the boo boo it would about 12" which I think is too short. I glued and clamped it and set it aside to cook. I was pretty happy with how well the it fit when glued.
| hmm....... |
This board will give up the four ends for two bookshelves. Used the japanese saw - cross cut went smoothly and easy peasy. No break out on the exit cut. On the one above I did the cross cut with a big sash saw.
| almost complete |
Got the 4 ends and two shelves. Just need the four back slats.
| hmm....... |
Eyeballing the left over cherry I can see I have enough for one more small bookshelf/CD/DVD holder. In for a penny, might as well be in for a pound, eh?
| back slat stock |
I could just plane this stock to thickness but IMO that would be a waste. Two boards are 7/8" thick, one board is 1" and the last one is 3/4". If I can resaw the 1" board in half that you give me two 1/2" thick ones, I can get eight back slats from it.
| resawing is next |
The board is two frog hairs thicker than 1" so if I behave I should get two 1/2" thick boards out of this. I will be happy with stock that ends up 7/16" strong.
| sawn in half |
I wasn't going to attempt sawing this board in half whole - the length was 32".
| not good |
There are some fairly long end checks here to deal with. The longest crack/split ran a little over 3". The checks only appear on this face, the other one is clear and clean.
| nope |
I tried to resaw it with the Ryoba but it wasn't working in my favor. The back/exit of the saw cut was wandering. I tried to correct for it but couldn't. Resawed them on the tablesaw and saved it. The tablesaw blade sawed right through the wandering handsaw kerf and erased it.
| the result |
Got two at 3/8" thickness and two at a 1/2". I won't have to run these through the lunchbox planer neither. The thickness is a frog hair under a 1/2". Should be more than stiff enough to hold its shape - the length of them will about 14" - 15".
| resawed one more board |
Got enough stock here to make eight back slats. I need 6 with two extras for any potential oops.
| complete |
This will do for making the grandson's bookshelves. I'm leaning towards making the R/L of them smaller than the pine ones. Maybe 14-15" - there isn't much call for reference books anymore because of Google.
| the one more |
It still is a little surprising to me that it takes very little stock to whack one of these out.
| where is it? |
I eyeballed this for several minutes and I can not see the glue line on this. Nothing shifted on me when I clamped it up.
| the side edge |
Couldn't pick it out the edge neither. This edge blowout had two long, thin pieces and it glued back together seamlessly. The board is 3/4" thick and the plan as of now is to plane it down to less then 5/8" and more than 1/2".
| not too bad looking |
I have some photo dots coming from Amazon. They are basically dots of double sided tape made specifically for securing photos.
| almost done |
Need to slap 4-6 coats of shellac on the backs. Got two on before I killed the lights for the day. I will come back after dinner and get at least one more. I'll finish up the shellac in the AM.
accidental woodworker
it's warming up.......
Don't have anything in the pipeline, not even a thought. My truck is going in the shop for repairs on monday and tuesday so I'll be without a vehicle. The plan as of this typing is that I'll be motoring up to Highlands Hardwoods in New Hampshire on wednesday or thursday. That is weather dependent too. I am going to make the grandsons their desks one at a time. Hesitant to buy enough cherry for two but on the other hand it will mean another round trip up north. Decisions, decisions.
| done |
Six coats of shellac before the shine was acceptable to me.
| hmm...... |
Rethinking the bookshelves I just made for the grandsons. I have enough cherry here to make two bookshelves. The pine might be too much of a contrast against a cherry top. Looking ahead two smaller cherry bookshelves would melt into the cherry desks. I can plane the cherry to thickness with the lunchbox planer on monday.
| hmm...... |
Found out today the bookcase ain't going to North Carolina this sunday. My wife is only taking this wall cabinet with her. I noticed that one of the shelf pins wasn't seating in the notch. I widened all the notches in both of the shelve boards just in case - expansion/contraction is different in North Carolina.
| huge difference |
This bottom slat is the one I wanted to add a veneer shim to. No need because it swelled almost shut with the glue.
Didn't get much shop time today. Spent a good portion of it running errands and helping my wife with dead people stuff. Just as well as I didn't have anything to make wood dust with.
accidental woodworker
long day......
The day started with me finding it had snowed again overnight. Because of that the driver for the shuttle to West Roxbury was late and we didn't get on the road north until after 0600. In spite of that and the crazy Boston traffic, I was only late for my appointment by 4 minutes.
PET scans are easy but they take time. First I had the zoomies IV'ed into me and that took 46 minutes. Then I got to ride the big donut scan for 16 minutes. They stuck something under my legs and had to keep my arms out stretched straight back. That hurt and I had an incredible urge to cough that I had trouble suppressing, but I did because I didn't want to repeat the donut ride.
My shoulders were aching and my hip was humming arias. The nurse had to help sit up and get off the bed. Other than these minor annoyances the PET went flawlessly. Hopefully I won't have to go back to the W Roxbury VA for another PET scan.
I got back home at 1440 and got the garbage ready for pick up in the AM. After that I headed to the shop because I had 20 minutes before the quitting bell ringing at 1500.
| from leave book, take a book at the VA |
I had read a couple of articles on this lady code breaker. Since I didn't get picked up to return to the Providence VA until 1250, I started reading it. I got through 80 pages before pickup and I brought it home. Biographical novels are my favorite books to read. I'll be finished with it before the weekend ends.
| why not? |
The idea at this time was to steel wool the two bookshelves and apply shellac after dinner.
| hmm....... |
I got 4 coats on the bottom and the ends. All that is left to do is the interior. I applied another coat on the bottom and ends again. I did that because the bottom didn't look shiny enough to my eye.
| quit at 1538 |
I kept on going boys and girls. I applied the first coat of shellac on the interior. And I will return after dinner and slap another one.
accidental woodworker
done......
The bookshelves I made for the grandsons are done. I just have to apply the shellac. It won't be finished today. Tomorrow I have a PET scan at the West Roxbury VA at 0800. I don't think I'll be getting any shop time on wednesday. I'll have to get up at oh dark thirty (0430) to catch the shuttle from the Providence VA to the West Roxbury VA. Don't know zip about when the shuttle returns to Providence?
| one down, one to go |
Came back to the shop after dinner and got all the Miller dowels installed. A final sanding, knock back the arrises, and this will be ready for shellac.
| I like it |
I added another dowel on the shelf. When I had glued it up I had to clamp the middle of the shelf to pull the end in tight. Added a dowel in the middle to keep it that way.
| surprise |
Got two 6mm fine nuts and one 6mm fine wing nut. I wasn't sure that ACE sold metric fine threads and the wing nut totally surprised me.
| nope |
There isn't sufficient room for the wing nut. If I tighten the big screw down as far as I can, I then can't turn the wing nut. I liked this option because it is toolless.
| 10mm open end wrench |
I have had this wrench for a bazillion years and I have absolutely no idea why. Finally have a use for it - it is the size needed for this nut. This worked and the iron didn't slip/loosen/change when I used it on the back slat mortises. I tossed the wrench in the box with the router.
| not my best |
Three of the mortises were slightly oversized, it would seem I didn't reach under the back slats enough when I marked them. The back slats weren't snug. One back slat wasn't self supporting on the cheeks but was on the top/bottom. This one will definitely need Miller dowels to keep it together.
| hmm....... |
The shelf was self supporting - the right one gave in to gravity. The clamp was to ensure that the shelf fully seated in the dado at the front.
| the worse one |
A piece of oak veneer (the thickest I have) it just a frog hair too thin. The top/bottom of the slat will pick up the end but gravity wins. I'll glue this in when I glue up the bookshelf.
| glued and cooking |
The center bar clamp on the shelf didn't pull in the ends as much as it did on the first one yesterday. In spite of the loose back slats I didn't have any headaches gluing and clamping this up.
| chamfering the feet |
I let the bookshelf cook for a couple of hours before I took the clamps off and installed the Miller dowels. I forgot to put the veneer in but the back slat swelled and the gap closed up. Unexpected, but I'll take it and move on smartly.
| done |
A little premature but they are done and will be ready to go when I make the desks.
| pretty good match |
The sizes of the parts are all identical. I used the end of the first one to layout it out on the second one. The only thing that isn't the same is the back slats on 2nd bookshelf are a 1/4" closer to the back edge of the ends. On the first bookshelf the front edge of the back slats is aligned with the back edge of the shelf.
The three frames are at the Frame it shop. Based on what I saw in her shop, I'll check on them at the end of the first week in March.
accidental woodworker
Ouch.......
My truck failed the state inspection. I knew that was going to happen because I had long crack in the windshield. What I didn't know were the problems with the control arms and the back brakes plus a few other minor headaches. Total estimate is $1600 but that is dependent upon how bad the rear brakes are.
| shelf dadoes first |
The goal was to get this glued and cooking today.
| done |
Three coats on the back and four on the front. They are ready to go to Maria in the AM.
| left one self supporting |
I've come a long way since I starting chopping dadoes this way. I had to plane the underside before it fit. Better that than a sloppy, loose fit.
| ditto for the right one |
I got both of these to seat fully and especially at the front. I had to clamp them to close them tight.
| sigh..... |
This router works well for getting the slat mortises to the same depth as the dadoes. However, today it would not stay set - the back screw would loosen and the depth of the iron would increase. The solution is to put a nut to help and hold the iron where it is set. The headache is the locking screw is metric. After faffing about I finally figured out it is a 6mm fine thread. I couldn't go to ACE because the truck was in the shop and my wife was off doing her dead people stuff. I'll come back to this in the AM.
| it worked |
Used my two small routers to get the dadoes and slat mortises to the same depth. The depth ending up being an 1/8" deeper than I wanted them. Not a big deal but it was an annoying hiccup.
| side by side |
The left one is for the grandson(s) and the right is the request. The biggest difference is the size of the shelf. I am going to try my best to make both of the ones I'm making for the grandsons to be the same.
| side view |
The end heights are about the same but the width is 2" more on the left one.
| hmm...... |
This shape is growing on me. Most of my previous ones I made the tops on the ends parallel to the bottom.
| finally understand this |
When I first got this I had a ton of problems setting the angle. Yesterday and today it just fell into place for me. The key for me was to make the lock handle the reference. DUH.
| oops |
Made a me-steak here. I should have sawn the angle first and then the cutout for the legs. I was able to 'fix' it. I sawed the angle and sawed the cutout again.
| worked |
I had to saw the back half of the cutout again. Rasped and sanded it smooth. No need to go nutso here because it isn't visible.
| for the Miller Dowels |
This worked well on two builds. I'll add this step to future ones going forward.
| goal met |
Glued and cooking. I might do the Miller dowels after dinner.
| Lowes run |
| the ends |
As I did with the first grandson's bookshelf, I didn't thickness the ends to 9/16". Instead I labeled the reference face as the inside. The opposite face I just flattened. I didn't attempt to make it parallel to the reference at all. I think it looks good having the ends as the anchors being a wee bit thicker than the other parts.
| left side laid out |
If I didn't have to deal with the truck issues today, I might have gotten the dadoes/mortises chopped today. I don't anticipate any hiccups betting it glued and cooking in the AM.
accidental woodworker
who will win LX?.......
The little guy on my right shoulder says the Pats will win. It is 1644, Feb 8, 2026. I don't know how good the Seahawks are. I only saw a partial game of theirs. The Superbowl has come a long, long way. I still remember Superbowl I 59 years ago. I was only 12 at the time and I wasn't a sports nut. Fast forward to now I'm still not a sports nut and if I can't watch the game I'll survive.
| 2nd bookshelf |
I guess making these again isn't like riding a bike after a bazillion years. I remembered some things and brain farted royally on others. Got both ends of the shelf to be self supporting. At least the woodworking didn't go south on me.
Lost the rest of the pics for this blog post. The camera SD card has been acting up for a couple of weeks, mostly giving random card errors. Tonight after the first pic I got another card read error when I tired to post the 2nd pic. Couldn't clear it and I got the same error in my two laptops and the shop computer.
So I went back to the shop after dinner and snapped a couple of more pics to finish the blog post for the AM. I tossed the SD card in the shitcan while I was there. I've been using this one for a couple of years and SD card have a cycle life limit.
| 2nd bookshelf |
Got 3 coats of shellac on the bottom and I should be done with it in the AM.
One thing I did on this one was once the dadoes and mortises were done, I drilled holes for the Miller dowels. No more placement/layout headaches. Got everyone of them right on with no me-steaks.
| one of two more |
Decided to make two more bookshelves, one each for the grandson's desks. Initially I had enough scraps to make them. I used my last Gurney's sawmill 1x12 for the ends and the slats. I am making these a little bigger than the 2nd replacement one so it will hold school books.
| two of two |
Got the ends and the back slats. I'll come back to this one after I get the first one glued and cooking.
| toast, extremely burnt toast |
These were the shelves for the two bigger bookshelves. However, when I was thicknessing the 2nd shelf, I couldn't remove the twist. I see sawed back and forth with it. I would remove some but not quite enough. Plane it a little more and check for twist and see that it was worse than before. It finally got to a point where I was chasing my tail in circles.
The right one (the 2nd shelf)was cupped and twisted. This board was case hardened I think because I had a difficult time cross cutting it to length. I went back and checked the first one and it had cupped, not as bad as the 2nd one, but enough for it to be unusable.
I had one board I had thicknessed a month ago to 9/16" that I used to make one shelf. I'll have to make a run to Lowes to buy a 1x12 to get another shelf.
| getting there |
I had forgotten about these two frames. Glad I noticed them because I still can get them done before tuesday. Monday the Frame it shop is closed but it opens on tuesday. I'll bring them and the brown one then.
Got lucky with the Super Bowl. My digital antenna picked up NBC which is broadcasting it. This was the second time I watched broadcast TV with the digital antenna. I quit cable TV over a year ago and I haven't missed it. Now I watch You Tube and Amazon Prime Video.
accidental woodworker
oops and a double drat.......
| out of the clamps |
Everything looked ok - joints were tight and it felt solid. It was laying dead nuts flat on the workbench too.
| layout for the Miller dowels |
Two in each end of the shelf and decided to put two in each end of the back slats.
| spider sense was tingling |
Something wasn't as it was with all the other bookshelves I had made. The alarm bells starting waking up when I saw that the back slats weren't parallel to the back edge of the ends. Not being parallel made it a wee bit more difficult to layout for the Miller dowels.
| not bad |
Why can't I saw an angle like this when I try 45s? Thought of this to use as a gauge stick to layout the Miller dowels.
| yikes |
At least this dowel boo boo came out on the bottom. I went 11 for 12 and the mishap was because I picked the wrong pencil line.
| hmmmmmm........ |
This is definitely ain't what I had done with the other bookshelves. The top slat is too forward and not parallel to the back edge.
| toast |
I rounded the two front corners and I did them too much. A portion of the round got buried in the dado not to mention there is a )&^@%*_Q_)#@^*_Q)*% gap.
| not right |
Instead of the shelf titling backwards, front to back, it tilts down, back to front. That means whatever is put on the shelf ain't staying there. Now it has gone from toast to burnt toast and charcoal.
| confirmation |
The CDs are staying in place but they look odd. It is only 7° but it is easily seen. I can't give this to anyone because of my bone headed, brain fart me-steak.
| nope |
Tried to salvage this by sawing the bottom legs. That idea fizzled and died because the legs aren't long enough. Thought of adding pads to them and that would have worked but I nixed it. The top slat being inset too much ruins any attempt to salvage it. I will saw off the slats and the shelf and reuse them for another bookshelf.
| 2nd bookshelf |
These bookshelves don't require a lot of stock. Got all that I needed from the scrap pile. It is a wash, rinse, and repeat of what I did yesterday.
| layout |
Did it right this time. The shelf and back slats form a right angle (at the back and the front). The tilt of the shelf comes from the 7° angle on the bottom. On the first one I had laid out the shelf at a 7° from the front edge and also had sawn the bottom at a parallel 7°. If I had left bottom square to the front/back, it would have worked.
| ready to be chopped |
Made and caught a potential me-steak on the left end. I initially laid out the slat mortises on the front edge rather then the back edge.
| maybe |
Didn't get any paint on these today. I stayed in the shop until 1540 and I might get these painted after dinner.
It had snowed on friday overnight and it snowed 3 times today. The driveway and walk got shoveled twice but nothing after the 3 dump. I'll deal with it in the AM. The shoveling outings cut into my shop time and I wasn't able to complete the 2nd bookshelf. Should be able to wrap that up in the AM.
accidental woodworker
