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Norse Woodsmith will be going offline for possibly up to a week during the month of April (OK, May and maybe June) to attempt a major site upgrade.  If it is successful it will return, however it may look wonky for a while while I dial it in.  If not successful, well.. then your guess is as good as mine!  Thanks in advance for your patience.

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The Barn on White Run

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Where modern craft meets the past.
Updated: 24 min 15 sec ago

Latest Gabfest (NOT woodworking)

Sat, 04/12/2025 - 6:49am

My most recent conversation with long-time friend “retired” broadcaster Brian Wilson is now posted on his Substack Brian Wilson Writes or his podcast Now For Something Completely Different.

It’s a pungent discussion of the social/political status quo.  You have been warned.

Enjoy.  Or not.

DCW

Categories: Hand Tools

Christmas in April

Tue, 04/08/2025 - 5:26am

If I am known for anything in the realm of shop work it is that I am an enthusiastic advocate for two arcane tools; the polissoir at the finishing bench, and the toothing plane at the woodwork bench.  I find myself grabbing one of my dozen toothing planes almost every time I am preparing a board for whatever comes next, as toothing planes are magnificent for the task of making a board flat/planar (but not smooth).

I have long asserted that we are living in a Golden Age of hand tool makers, and one of them is my friend Steve Voigt.  Sometime last year I asked Steve to make me a custom toothing plane.  As a result of our correspondence about the plane, I sent him three of my favorites to use as guides for his work.

A few days ago I received two packages from him, one with my three and the other with his new one.  I’m like a kid on Christmas morning, anxiously awaiting the time soon when I can really take it for a test drive.

Stay tuned.

Categories: Hand Tools

Back To Shangri-la

Sat, 04/05/2025 - 6:49am

Our Mondo March Marathon of Travel is now in the rearview mirror, we are back home in Shangri-la where Spring has definitely sprung.  Were home exactly two days last month in between visits to grandsons old and new (and their parents, of course), an exhausting trek for these two geezers.  The final push of 700 miles in one day was just about enough to put us in traction.

But now we are home and (mostly) recovered and the chores of spring are in full bloom.  Flowers are popping up all over the place and Mrs. Barn is feverishly getting all the garden beds ready for her ministrations.  This is her version of being “in the shop.”

I, on the other hand, have gone to the shop only long enough to package up my Donsbarn.com store orders.  This will likely continue for another fortnight.

I have spent a couple days working in the greenhouse installing the new thermostat controlled solar powered ventilation fan.  We’ll see if it is adequate to the task; the day before I started working on it the space was well over 100 degrees.  Yesterday the fan brought it down to the mid-70s, but it was a cloudy day.  I’m thinking I will have to augment the fan with a shade cloth.  I’ll now spend a couple days finishing up the window framing before proceeding to moving in mulch and soil and building the main raised bed.  I am looking forward to now getting fresh vegetables year-round.

Being Spring time it has been my time to re-activate the hydroelectric system. Every year I check the line to repair any winter damage which results from trees falling on the 2” PVC penstock. Normally this occurs at the beginning of March but since Grandson #3 was born on February 28 and Grandsons #1 and #2 have birthdays in mid-March…  This year there is much less damage than normal but I am taking the opportunity to reroute a few stretches of pipe in order to flatten out the inclined line of the pipe.  Near the bottom and alongside the pond I disconnected, pulled out, then rerouted a 150-foot section, moving it up about three feet but weaving it in behind several trees.  Ever try to “sew” with a 200-pound piece of thread?  I am very pleased with the result but that one little step took more than two days and my shoulders still ache.

Next week I will do the same thing for three sections before reconnecting it at the top and harvesting the watts.  If I can get the incline straight enough, with no swoops and swails all the way to the top, I can (theoretically) keep the system running almost all year long.  Maybe all year long in reality.  The final project in the coming weeks will be to construct a Coanda cover for the penstock intake.

One problem to be solved this year involved re-setting the debris catcher on the top of the pond drain stack.  Heavy ice in the pond this winter pushed it aside (sorry, no picture of that) leaving it sorta in place but pretty womperjawed, hanging off to one side.  To set the strainer on its axis I had to strip down to my skivvies and shoes and venture neck-deep into the 50-degree water.  Brisk.  But, I got ‘er done.

That all said I can hardly wait to complete these necessary tasks and get back into the shop with the multitude of projects awaiting me there.  Tool cabinet parquetry and fittings, full and 3/4 scale Gragg chairs, writing, editing, writing editing, and more of the same.

Stay tuned.

Categories: Hand Tools

New Roubo Version

Tue, 03/25/2025 - 7:40am

Although I have yet to see and touch it in person, my long time friend Jersey Jon sent me this picture of his new copy of the new Roubo on Furniture.

It’s not R2D2, it is R2V2.

As always. it is available over at Lost Art Press.

Categories: Hand Tools

Latest Gabfest With An Old Pal

Thu, 03/13/2025 - 3:19pm

I interrupted grandpa mode for a bit and engaged my friend of almost 35 years, Brian Wilson, for a freewheeling conversation on social/political the status quo.  If pungent conversation about forbidden topics intrigues you, you can find it over at the Substack “Brian Wilson Writes.”  I’ve been told that it is unseemly to discuss politics, religion, and economics.  Hit the trifecta here.

Enjoy.  Or not.  You have been warned.

Categories: Hand Tools

Website Overhaul

Wed, 03/12/2025 - 7:41am

It will soon be 12 years and almost 2,000 blog posts since donsbarn.com made its debut.  In chatting with Webmeister Tim yesterday he informed me that the original platform had not been updated since the beginning and was beginning to show its age.  In fact, the basic platform Jason built for me is no longer supported, but is still working!  Well done, Jason.  Nevertheless the site is occasionally having the burps, hiccups and sneezes that geezers often get, requiring periodic troubleshooting by Tim to get things back to running more-or-less smoothly.

All that to say that Tim will be constructing a new web site platform and that transition to “live” will occur some time next month.  With luck the site will remain visually unchanged.  The new site will be, well, new, and with greatly expanded capabilities I hope to begin exploiting.  At the same time, I will be reworking some of the foundational documents, maybe giving more of the donsbarn.com back story.

If it all goes well the redesign and migration should go smoothly once underway.

Stay tuned.

Categories: Hand Tools

As Good As It Gets…

Wed, 03/05/2025 - 7:32am

…at least in the corporeal realm.

Grandson #3 joined us a few days ago (a week early) and it is every bit as wondrous as you imagine.  Both of his grandpas are Woodworking Grandpas with a lifetime of woodfinishing experience, so at least part of his path is already known.  He will grow in the “nurture and admonition of the Lord” and seventy years from now will reflect on the multitude of glorious hours spent with his grandpas in their shops of wonder.

Categories: Hand Tools

50(!) Years (not woodworking)

Wed, 02/26/2025 - 5:40am

I recently noticed that it’s been FIFTY YEARS since the musical duo of Richard and Linda Thompson released their heartbreakingly luminous song “Dimming of the Day.”

How did fifty years flash by so fast?

Notwithstanding the dynamics of their marriage and splitting (the breakup was so traumatic that Linda was hysterically mute for a couple years afterward) their seven-album output from 1974-1982 was as good as it gets.

Just more captivating music to listen to while imposing organization of the first (basement) floor of the barn.  There are times when having 7,000 square feet of space is not a blessing.

Categories: Hand Tools

Changing Horses In Mid-Stream, or, Tool Cabinet Parquetry Diamonds By The Dozens

Mon, 02/24/2025 - 5:09am

My original full-sized design sketch.

My proof-of-concept panel with the parquetry pattern at full scale. Rendering this was an extremely instructive and useful exercise that changed my approach to every step of the process.

In prepping for the tool cabinet parquetry mock-up — that is as exact as I can make it rather than my previous proof-of-concept — plus the actual parquetry on the cabinet, I was going to need dozens if not hundreds of the diamond units.  A task that large is similar to eating an ox.  You do it one bite at a time.

Here’s that first bite.

My starting point was cutting hundreds of 30-60-90 triangles both with the grain and across the grain.  My veneers were all white oak cut from leftover scraps from the French Oak Roubo Project, and man was it dense.  I tried cutting the triangles using jigs and handsaws (that is how I teach introductory parquetry workshops like the upcoming one at Wood and Shop near Charlottesville VA), but soon came to the realization that this ox needed a little prodding.

Given my recent success using my Delta benchtop bandsaw with a fine blade, combined with a new strategy for working the parquetry, I decided to do all the sawing on that little machine.

Soon enough I had two plastic shoebox-sized tubs each filled with hundreds of the slightly oversized triangles I needed for what would come next.

Changed horse #1.

Even though I wasn’t sawing the triangles by hand I was determined to edge plane each one using precise shooting jigs fabricated especially for that purpose.  A few dozen of those, especially the ones that are primarily cross-grain, and that determination flagged.  I needed a different system if I was to get the ox eaten.  That “new system” will be the focus of my next post on the project.

Changed horse #2.

In addition, once I first established the size of the parquetry pattern I created a brass template to make each diamond the perfect size and fit.  I was so intent I used trigonometry calculations and a vernier caliper to get the dimensions and angles really precise.  (If you ever wondered when you would use what you learned in 11th grade Trig class, now you know.)  The frustration of this fussiness soon depleted my enthusiasm for this approach.  The alternative I devised will be demonstrated in a post a way down the road.

Changed horse #3.

Stay tuned for “what would come next.”

PS  Posting might continue to be sorta sketchy for another little while as grandson #3’s arrival is imminent, and grandsons #1 and #2 have birthdays right on the heels of #3’s introduction to his share of the national debt.

Categories: Hand Tools

Magnificent (maybe not woodworking…)

Mon, 02/10/2025 - 6:18am

Dr. Elderbarndottir has been a pipe organist since before she could drive, and some of the treasured times of my life were driving her back and forth to the church where she was employed to play.  We had precious time together alone talking in the car coming and going, and I got to sit and listen to her practice pieces for worship.   They had a small pipe organ and she loved playing it, and would frequently exclaim, “It comes alive!” when she turned on the blower.  For a time I thought she might actually go into the business of building and repairing pipe organs.  IIRC the pipe organ company offered her such a job even while she was in high school, troubleshooting is just in her veins.

Instead she went off to college, graduating with a Physics BS (summa cum laud; both daughters were HS valedictorians who went on to be summa cum laud in college, proving that Mrs. Barn fit the description when I was in the market for the smartest BabyMomma), although she did continue pipe organ studies her whole time there.  Then off to more college for her PhD.  She never lost her love for the organ even though she does not get to play much anymore.  I too have maintained a longstanding love for the instrument, and this performance and organ are both sublime.

Now that I think about it, pipe organs are about the most complex wood-and-metal things out there.  One of the most famous organ builders in the world is just over the mountain from here.

And this is just weirdly wonderful.  I think I first learned of this music form from reading Richard Feynman’s autobiographies.

Categories: Hand Tools

Tool Cabinet Parquetry – Circling Back, Or Maybe “Triangle-ing” Back

Fri, 02/07/2025 - 6:17pm

After a very long while of not working on it I have resurrected the (very showy) decorative parquetry aspect of my mondo tool cabinet.  I cannot recall exactly where I left it blog-wise and thus presume you don’t recall either.  So, let me go back to the start and endeavor to keep the thread going better than before.  Although with blizzards, greenhouses, and soon-to-be-three grandsons you never know.  My goal is to post every week or so, walking you through my process step-by-step.

The short and sweet re-introduction is that I’m going to use a fancy parquetry composition, one inspired by the works of the Roentgens.  Certainly not as fancy as theirs, and definitely not as well executed (they were perhaps the finest furniture-surface-decorators of their time, or maybe of all time [their pictorial marquetry is without parallel in my opinion]).

All of my base veneers were sawn from leftover chunks of white oak from the French Oak Roubo Project, so though the material is not literally contemporary with the Roentgens it does not miss it by much.

Depending on the piece and my mood (or weariness) I used both hand and machine sawing for the task.

The parquetry pattern is a cluster of four 30-60-90 triangles assembled into both swirl and sunburst patterns into diamond shapes, to be used alternately in the final composition.  An early sketch and proof of concept confirmed my vision for the cabinet.

Once the veneers were cut into their ~1/8″ sheets I began sawing out the hundreds and hundreds of smaller triangles.  These did not have to be particularly precise, and it was more efficient to deal with them ex poste and in the assembly process.  So my little Delta bandsaw was the perfect tool to saw a stack of the veneers into the requisite triangles.  Hundreds and hundreds of triangles.

At first I thought I would plane the edges of the triangles and created several jigs for that purpose.  It turned out to be way more trouble than that was worth, trying to hold on to little pieces of really dense white oak, planing the skew edges.  Did I mention that there were hundreds and hundreds of them to do?

I wound up taking a whole different approach, which will be the topic of the next post in this series.

Categories: Hand Tools

Latest Gabfest (not woodworking)

Sat, 02/01/2025 - 6:06am

My latest conversation with long-time friend Brian Wilson dropped yesterday on his Now For Something Completely Different podcast.  If pungent (but not vulgar) discussion of current events interests you, find it and give it a listen.  If not, don’t.

You have been forewarned.

Categories: Hand Tools

Scale

Thu, 01/30/2025 - 10:07am

Lately I’ve been contemplating the concept of “scale” in great part because I am now incorporating the making of smallish things for smallish people (for 2, soon to be 3 grandsons) into my shop time, building my huge tool cabinet, and touring the largest timber frame structure in the world.

When we visited Li’l T and his family for Thanksgiving I had in-hand a small step stool I’d made specifically for him.  I made nearly identical versions for his mom and her sister when they were little girls, and these little step stools not only served them well at the time but are still in regular service 35 years later.  I expect the same results for Li’l T’s step stool and the one I make for his brother MightyM next year and his new cousin in a couple years after that.  This one was made to fit exactly inside a 12″ x 12″ x 12″ cardboard shipping box in case I had to ship it to him.

On our way home from Thanksgiving we made a couple of memorable stops in Kentucky, again emphasizing scale.  First stop was Mammoth Cave, of which we got to see about 1%, but what we saw was still monumental.  Then on to The Ark Encounter outside of Cincinnati, where an interpretation of Noah’s Ark was presented at full scale.  “Big” does not begin to describe the structure, and if you have any interest in monumental timber framing it is worth the visit.

It is over 500 feet from end to end, and although it has a modern steel frame skeleton the interior structures are built almost entirely of timbers including whole tree trunks.  I believe they employed Amish barn framers for the work.  I spent hours just looking at the structure itself.

Back home I have resumed work on the parquetry for the tool cabinet, probably the largest piece of furniture I will ever make.  Ironically the presentation surface will be a parquetry surface assembled by combining hundreds of small triangles approximately 1″ x 2″ into scores of parallelograms roughly 2″ x 4″, further enhanced in the final composition with hundreds of mother-of-pearl dots and ivory diamonds.  There will be much blogging about this as the project resumes more fully.

This is a pattern for a half-scale version, I decided this was too small.

In addition I am delving once again into the world of Gragg, where I am still working out the details of a 3/4-scale elastic chair for Li’l T’s upcoming birthday (hope I get it made in time).  Again, at least two additional iterations will be manifest in the coming couple of years.

One of the issues with “scale” is the question, “Can something be scaled-up (enlarged) or scaled-down (miniaturized) and still be successful?”

I think I am about to find out.

 

PS – Warmer and sunny with an inch of rain tomorrow, so the snow should be all gone.

Categories: Hand Tools

A Brilliant, But Lesser Known, Designer

Mon, 01/27/2025 - 6:12am

I’ve been a Norman Carver fan-boy ever since the Fine Homebuilding profile of him decades ago.  This video reminds me to dig out that back issue and reread it for inspiration.  At the time I also bought the Carver book on Japanese folk houses.  My fascination with Japanese carpentry and design almost got me in trouble at work when I did an online search for “Minka” vernacular architecture.  (“Minka” architecture is characterized by massive steep thatched roofs on Japanese farmhouses.  Minka is also the stage name of a, uh, “model.”  I still remember the heat on my face when a gallery of her “performances” popped up on my screen.)

A colleague of mine at SI knew a lot about Carver and his houses, and if I recall correctly had some relatives who owned a Carver house.  I should probably plan a trip to Kalamazoo some time to see any that are open to the public.

Categories: Hand Tools

Dark and Light

Wed, 01/22/2025 - 12:29pm

This is a bit of an explanation as to why the blog has gone dark for three weeks or so.

Three and a half weeks ago the weather forecasters shocked the snot out of us by getting the “what, when, and how much” guesses right on the mark.  I mean dead in the bulls-eye.  We got the “eight to fourteen inches of snow” exactly when they predicted.

The next morning I fired up my monster snow blower and got to work.  I was thinking it would take me two or three hours to get the driveway and parking spaces cleared.  At the end of my first trip to the cattle gate at the entrance to the driveway down by the road, the blower snapped both of its auger/blower drive belts.  Okay, I’ll just go into town and get a couple more.

Mrs. Barn and I did just enough shoveling to get my truck off the property and into town.  Unfortunately, my experience was replicated many times in the county as this was the first time in four years we needed to get out our snow blowers, and a lot of them broke their belts on the same day.   As a result there were none in town.  Anywhere.

Okay, I’ll find some close by on the interwebz so it can be here the next day or two.  Alas, my phenomenon was apparently replicated thousands of times across the mid-Atlantic and none were close by.  Eventually I found a place in Milwaukee that had them “in stock.”  It’s been three weeks and they have yet to arrive.

Meanwhile, we spent dozens of hours shoveling the driveway and parking area by had so that life could proceed with little further disruption.

This was not the worst snowfall we’ve seen since buying here 25 years ago.  I remember planning to come for a long weekend in maybe 2009(?) or thereabouts to work on the barn, and when I checked with my pal Tony he told me not to bother.  “The snow is as deep as the top of the cattle gate.  You aren’t getting in.”  Two weeks later I got in, no problem.

You see, our normal weather pattern is for a storm front to come through and dump some snow, followed by a couple very cold days, followed by a couple weeks of mild (above freezing in the daytime) weather.

Not so this year.  Yes, we had a storm front with the snow, exactly how much is unknown because the howling winds moved it a bunch even after it fell.  Yes, I saw and shoveled snow that was 8-inches deep.  But, I also saw and shoveled snow that was more than a foot deep.

Patiently we waited for the mild weather to return and take care of the snow cover on the driveways.

It never came.  It still hasn’t

Once we started getting the long range forecasts for last week and this week I knew we were in trouble.  If it got as cold as predicted we would be using a week’s worth of firewood every day.  Every day.

Fortunately I had about half of next winter’s firewood already cut, split and stacked.  Unfortunately, it was up next to the barn.  This meant I had to get a truck up to the barn to retrieve it.  And for that to happen, the whole driveway to the barn and much of the parking area next to the barn had to be shoveled by hand so we could replenish our firewood inventory at the cabin.

So I did.  Shovel the complete driveway.  This meant that from beginning to end I/we shoveled almost a quarter mile of driveway.  By hand.  Much of it twice as there were several subsequent weather fronts coming through dropping more snow.  Sunday’s yield was 5-6 inches, fortunately light fluffy snow so the shoveling was easy and (comparatively) fast.  Still, I would guess that in the ten days between two weeks ago and yesterday I estimate 50 hours with my hands on the shovel.  I make a point of going slow and steady.  Almost every night I was almost asleep by the time supper was over.

This is by far the most and longest-lasting snow cover we have had in our years here.  This coming weekend we will have a few days at or above freezing, with sunshine, and that should cure all the ills.  It follows two really cold weeks, including this REALLY cold week with five consecutive nights near or below zero at night.  This morning was -10 when I checked at 8AM.  We haven’t used a week’s worth of wood per day, but still it’s been a lot.  Around a dozen arm loads per 24 hours rather than the normal half dozen.

All that Light has been why the blog has been dark.

Categories: Hand Tools

Workbench Wednesday – BobR’s Magnificent Beast

Wed, 01/15/2025 - 5:51am

Although there are several in the pipeline, I do not have any active workbench projects in the barn at the moment.  I am delighted to feature other folks’ work, though, and here is a video from Bob Rozaieski on his new magnificent workbench.

I don’t think Bob and I have met but I plan to rectify that shortcoming the next time I pass near by his shop, which does happen on occasion as we head up and down the highways.  We correspond with some regularity but thus far no in-person fellowship.

Categories: Hand Tools

The Sublime and the Ridiculous (not woodworking)

Mon, 01/13/2025 - 5:58am

I’m never sure how yootoob executes searches, as I frequently have something pop into my Recommendations that I had unsuccessfully searched for many moons ago.  Much to my delight this is one such example that showed up last week.

As I have already indicated I could listen to Delphine Galou sing the phone book.  I am no fan of operatic music but somehow this oratorio by Vivaldi is captivating.  I am such a fan of hers that were she to tour the US I would make every effort to attend a concert.  Even if it meant going to NYC, especially if Congress manages to pass CCW reciprocity.

Mrs. Galou is firmly ensconced in my current pantheon of female vocalists along with Jennifer Warnes and Eva Cassidy, with Alison Krauss, Gloria Lynne and Deborah Holland in the bullpen.  Full confession — I just don’t get Billie Holliday.

Against the glory of Mrs. Galou’s singing is the ridiculous visual of the chamber music ensemble wearing face diapers in keeping with the edicts of the Fauci Flu fraud purveyors and their gullible myrmidons.  Was the Fauci Flu a real thing?  Of course, I spent nearly two weeks in the hospital with it.  I know folks two degrees of separation who died from it, usually in forced isolation as they died.  Was Fauci Flu something “special” epidemiologically?  Other than its sponsorship and source, not particularly.  Periodic lethal respiratory flus sweep the nation with only slightly less mortality.

I have a good friend who was a BCN specialist in the military.  That’s Biological, Chemical, and Nuclear weapons.  His expertise indicates that the only protection against viruses the size of Fauci Flu would require a full, sealed hazmat suit with independent air source.  Face diapers are futile, as the unfolding medical literature is confirming.  (Mrs. Barn is a trained scientist and reads the stuff)

Thus, the sight of this instrumental ensemble performatively wearing completely ineffective “protection” is more sanctimonious virtue signaling than anything else.  I wonder when or if we will look back at such posturing with the ridicule it demands, or if any of the perpetrators will ever receive justice..

Ironically, one of the guys who got this exactly correct, and was systematically silenced and defamed by the “smart people,” will soon become the most powerful person in the US medical establishment.  Karma, baby.  Karma.

If my comments about the Fauci Flu disturb you, I will give your concerns all the gracious consideration is appropriate.

Okay, I’m done with those considerations.

And if you are not enamored with the voice of Delphine Galou?  You just might be a barbarian.

There, I’ve said it.

Categories: Hand Tools

Neatniks R Us (Not!)

Fri, 01/10/2025 - 12:37pm

One of the great things about possessing and occupying the barn is that I have 7,000 square feet of space.  And occupy it I do.  Lots of storage, lots of work space(s).  As a matter of fact, I have more than a dozen work stations allowing me to set up multiple projects, moving from one to the other as needed.  Or more truthfully, moving from a cluttered one to a less cluttered one.

Thus the down side to occupying the barn.  It needs more regular cleaning than I am inclined to do.

I have two dear friends, MikeM and MartinO, whose shops are so neat and orderly at all times they are what critics of shop videos would say, “It looks like no one ever works there, they are too clean.”  I can attest that Mike and Martin are indeed so orderly their shops do look that way.  Whether it is by necessity or temperament, the shops reflect the orderliness of the men themselves.  Everything is in its place, put away immediately after use.  Everything is kept clean, all the time, beginning with the moment a task is completed.

I will resist the churlish temptation to brand this as some sort of psychosis (smile).  Alas, I do not possess the traits these two neatniks have as my operating system.

For the past few months I have been paying the price for my own poor housekeeping habits, working my way back into regular shop time by cleaning the place, one work station at a time.  The end in in sight but I know well enough the trial of messiness will return soon enough.

Here’s a partial montage of my work stations.  I apologize in advance for the photography; trying to get good images when the space is ambient light and blinding snow reflection is blasting through the windows.

On the east wall, directly underneath a double row of windows is my FORP monster workbench, 8-1/2 feeet long and probably close to 500 pounds.  This bench gets used almost every day, currently is is the working platform for assembling my parquetry units for the big tool cabinet I’m making.  Underneath the bench is a cabinet full of marquetry/parquetry tools and supplies, and my stash of adhesives.  They are located here to be near the wall propane furnace.

Turn around from Roubo and you’ll find my third child.  If I was a Viking I would have this one buried with my in the mound.  This bench, with one of my Emmerts on board, is my most used piece in the whole shop.  I’m currently using it tp layout the doors of the parquetry tool cabinet.

One step behind and parallel to this bench is an early Roubo, not really successful but good enough to use as my metalworking and tool repair bench.  It has an Emmert machinists vise on it, and many jigs underneath.

Midway along the north wall is another Roubo bench, now my primary finishing station.  Underneath are cabinets full of brushes, pigments, and tube paints, etc.

Turn around from my finishing bench and you will find the Studleyesque bench I built for the exhibit now almost a decade ago.  It is perfectly usable as a general bench, but I mostly use it for my sellable inventory underneath, and packaging orders to ship out.

Down in the northwest corner of my shop is my “fine work” bench, a salvaged and renovated Sjoberg I use for all manner of small scale work.  Gunsmithing, engraving, checkering, silicone mold making, chasing, etc.

Literally adjacent to the Sjoberg bench is my writing station.  You might not think writing is work, but I promise you it is.  The chair frame was made by my Roubo translation collaborator Philippe Lafargue.  I use a turned over seat deck from a long gone project as my lap desk.

In the corner opposite my engraving station is my waxworks, encompassing all manner of wax processing.  It’s on top of a large map case unit full of veneers, mother of pearl pieces, and other exotic material.  Keeping the waxwork tidy is an unwinnable proposition, I just try to keep it usable with minimal fuss.

And this is just some of the stuff inside my 15′ x 35′ heated shop.

Stepping outside the heated shop is the “great room” in the center of the floor.  In the center of that is this Nichiols that I use whenever I am traveling to demonstrate traditional hand tool work.  It gets used here too, currently for making a Japanese planing beam and the base frame for the parqutery tool cabinet.

The north side of the great room is just tool and supply storage, but along the south edge is the space for my lathe, chop saw, and a vintage machinist lathe I bought at Donnely’s and then it was restored by my long time friend Jersey Jon.

At the east end of the room, in front of the wall o’windows, are two rolling benches with a variety of power machines, and next to them is my drill press.

On the opposite side of the floor from my shop is a space I originally designated as a classroom.  It contains several work stations for students, but now serves as an intermediate space for things in process of being “put away.”

Then on the fourth floor is my Gragg chair workshop.

At one end of the 40 x 24 space is my Roubo workbench, steam box and many bending and assembly jigs.

I also have a couple of large assembly tables that can be situated as the need arises.

So there is a truncated account of all the work stations I need to clean.

 

 

Categories: Hand Tools

DO/MAKE/BUY

Thu, 01/02/2025 - 11:23am

I’ve never been a “New Year’s Resolution” sorta guy; either I do something or I do not.  That’s not to say I don’t articulate goals, which is itself a fluid undertaking.  The primary manifestation of this is a large “DO, MAKE, BUY” whiteboard always on display in the shop.  This gets updated by erasing items once completed or new ones added when they pop into my fertile brain.  Remember, manure is fertile, too.  There is no hierarchical organization to the contents, things just go where there is space.

As of January 1, 2025 this is my set of reminders.

Categories: Hand Tools