If you remember my previous post I was making my own batch of liquid hide glue.

The results have turned out better than expected.  Tack time is about 4 mins and I really didn’t get much more from OBG. I ripped,jointed and edge glued the same beech and let it sit for an hour.  An hour is never usually long enough time as no glue can cure within that short time span, but it shocked that I couldn’t break the join.  What’s even more surprising that the glue dried clear! See for yourselves. The join is in the middle.

Then I edge glued pine and the squeeze out was a light transparent brown colour. When I wiped it off, there’s  no dark colour on the glue joint. Again, see for yourselves.

Here’s what it looks like in the bottle.

As you can see it looks no different than any liquid hide on the market.

It’s ironic though that it dries clear,and I’m suspecting the urea must have had something to do with that.  Tomorrow night I’ll see where the pine will break and if it’s successful as I think it should be,I’ll be making my own batch of LH from then on.

I wonder though how long the shelf life will be.

  On Columbus day weekend I taught a live-edge furniture class at Snow Farm, a reputable New England based craft school located in the picturesque Berkshire mountains of Western Massachusetts. My six students faced a challenging task, to design and build furniture that presents a strong live-edge character, and to do so just in two and a half days of work. The weather was mostly nice and the food was […]

The post Live Edge Class at Snow Farm, Massachusetts – Part 1 appeared first on Popular Woodworking Magazine.

“IKEA—Democratisation of design”???? What? Yup! a couple of newspaper writers (maybe more, knowing British journalism) reported the same thing in a short space of time, both hailing IKEA as a ‘democratising’ force revolutionising people’s perspectives on furniture design. Both articles were interesting in the way some articles can be, you know, not contributing much to […]

Read the full post IKEA—30 Years of What? on Paul Sellers' Blog.

Registration is now open for 2018 classes with Megan Fitzpatrick and Brendan Gaffney. The classes will be held in our storefront and are limited to six participants.

To register for Megan’s April 7-8 class on building a Dovetailed Silverware tray, click here. The class is $250 plus a small materials fee.

To register for Brendan’s April 21-22 class on making a Cabinetmaker’s Sector, click here. The class is $300, which includes all materials.

Full details on the classes can be found here.

Watch the video first to see how effectively it works. Go here:   After a class, most times, I notice that  two or three (some times more) of my cabinet scrapers have been filed and honed incorrectly and end up out of square, often with the bevels are far from 45-degrees, often to a bull-nosed […]

Read the full post Filing/Honing Guide for #80 Scraper on Paul Sellers' Blog.

Published by John A. Gray and Green, printers. Photo courtesy of: Library of Congress, Prints & Photographs Division, LC-DIG-pga-01411.

“Utility furniture is now on the market, and everyone is able to see in what respects it differs from the uncontrolled product, and to form conclusions as to what extent we may expect it to influence furniture design of the future. The story of mankind with all its perverse, twists and turns, its chivalries, its discoveries, its unconquerable vanities, and its tragedies, stamps itself even on our furniture, so that the very line of a chair-leg or the rake of a chair-back may be a dumb witness to the end of an epoch or the herald of a new age. But there is more than mere history in the shapes of things: there is the sum total of human experience.

“When a craftsman of to-day sets to work to make a chair, the knowledge which he takes so much for granted is the stored-up inheritance of generations of craftsmen who had preceded him. He is profiting by their discoveries, their failures, and adding whatever of its own particular worth in new processes the present age has to offer. Only in our own age the ratio of skilled craftsmen is diminishing, and with so much that is good and civilised in process of being destroyed, one wonders how much will survive.

“Not that it is difficult to see that war will leave behind it advancement in some branches of knowledge, not only in weapons of destruction. We may, for instance, look for considerable advance in surgery, learned on the living bodies of shattered men, a considerable advance in chemical discovery, in aviation, but these are not the things on which our civilisation can be rebuilt. We are finding to our cost that men may have these and still be barbarous. Civilisation is founded on a sense of order, measure, proportion, self-control both of the mind and of the body, exactly the qualities which the acquisition of any true skill tends to develop. In fact, we may say that it is upon the world’s craftsmen in wood, stone, clay, who have made it possible for the living thought of one generation to be handed on to the next, to be a living witness of what man can do, and a living challenge, a standard to live up to and, if possible, surpass. To transmute the soaring vision of man’s destiny into a cathedral needed the work of stonemasons, carpenters, glassmakers, just as it took a craftsman to conceive of the letters in wood from which modern bookcraft had its beginning. Always the craftsman has been the conserver, the guardian, who passed on what was imperishable from one age to another, not failing to set his own seal upon it in the doing. Because no man’s work is exactly like anothers. There are always the little individual characteristics that stamp it as his own, giving it just that living touch which the machine will always lack.

“But now that the machine is with us, what are we to do about it? We cannot go back, even if we would. It has brought leisure and amenities which we value, and which could, if we would, be turned to good account. For leisure and amenities provide just that opportunity of developing those creative qualities of which modern life tends to rob us and which will be badly needed in the world after the war. It is only by doing creative work of some sort that a man learns both to know himself and to train himself for more and better work, and it is essentially the mark of the civilised man. To be indifferent, careless of one’s time, to want only to be amused, is to invite personal disintegration, a loss of personality which is not only a loss to oneself but to the community at large. For after the war we shall want men of personality, men of creative ability, men with patience, shrewdness and sound judgment to deal with the problems of peace. The new world cannot be a good world unless we conserve for it all that we have inherited of lasting value from the old. Only the barbarian blindly destroys. It takes civilised man—the man with the craftsman spirit—who is careful to see that beauty does not perish, to pass it on.”

— Charles Hayward, The Woodworker magazine, 1943

Last night my kids unearthed a Rudolph the Red-Nosed Reindeer book for a bedtime story. I desperately tried to steer them back toward our wide selection of Halloween books that I’ve arranged prominently on their bookshelf. But alas, while they’re excited for Halloween, the inevitable holiday season looms large on the horizon like the Death Star in Rogue One. Apparently I need to get my holiday planning underway. And so, […]

The post Book Giveaway: Wooden Toys appeared first on Popular Woodworking Magazine.

FIG. 1. A. AN OLD METHOD. Tenons and wedges were cut back in the stiles and a “pocket piece“ let in, making a first class finish. B. A BAD METHOD. Wedges are driven into the tenons themselves, causing splits

This is an excerpt from “The Woodworker: The Charles H. Hayward Years: Volume III” published by Lost Art Press. 

“We’ll glue those wedges and tenons!” How often is this explanation heard when gluing up framed work. A usual response being to dip the wedges into the glue and drive them hard home, unless the wedges break off or bottom badly.

If we analyse the reason for wedging a joint we find that the wedges are provided to ensure a compression in the fibres of the tenons to equalise the inevitable movement due to age and conditions. At the same time it is necessary to provide a mortise with parallel sides for the tenon, so allowing for movement.

Take as an example a through mortised and tenoned wedged joint, the shoulders being tightly fitting to ensure rigidity in the work. In framing up we glue the shoulders and a small adjacent area only of the tenon, to allow the movement along the tenon (see Fig. 3 B). It will be obvious that to solidly glue the whole joint is defeating the essential object of that particular joint.

The logical method would be to glue the shoulders as usual, place the long grain edge of the wedge to the tenon, but do not glue (it may in fact be slightly greased), but gluing the remaining parts of the wedge into the mortise of the stile, making a parallel path for the tenon, but under compression. A joint made in this manner will not open at the shoulders.

FIG. 2. DIAGONAL WEDGED TENONS IN THIN WOOD. This method is permissible in this case

In the case of double tenons, drive the outside wedges first to set the compression, the inner ones then being driven to equalise the compression on the tenons.

Good quality work of the old days had the tenons and wedges cut back in the stiles to allow for shrinkage clearance, and a pocket piece let in and flushed off in the stiles, making a workmanlike job (Fig. 1 A).

FIG. 3. A. THE EFFECT OF WEDGES INSERTED IN THE TENON AND GLUING ALL OVER. Tenon is held at outer edge of stile and shrinkage takes place away from shoulder B. THE CORRECT METHOD. Wedges are placed between tenon and sides of mortise, and only the shaded area of tenon is glued. Shrinkage of stile can then take place at its outer edge, but shoulder holds firm

A Bad Fault. An odious method becoming prevalent to-day is tenon splitting and wedging the tenon out into a fantail in the mortise; it is apparent that the least shrinkage will pull the shoulders right open, when all rigidity in the work vanishes (see Figs. 1B and 3A).

Such a method is only permissible when diagonal wedging in thin material such as carcase construction, shelves to ends (Fig. 2), or in fox-wedging in the appropriate joints.

Selecting suitable joints and framing them up is a complicated matter at times, but consideration on the foregoing lines will amply repay the craftsman in the quality of the work he produces.

— Meghan Bates

Look what just dropped, as the kids say.

This past summer I had the great good fortune to spend a weekend in Frank Klausz’s shop filming videos on Japanese woodworking tools for Popular Woodworking. Yesterday a package arrived with some of the first copies of the DVD version. Although the original plan was to make four half hour segments, it turned out to be almost three full hours of video covering Japanese chisels (and hammers), saws, and planes, and an overview of why Japanese tools have the properties that they do that I called, “Everything You Ever Wanted to Know About Japanese Tools But Were Afraid To Ask”. (Apparently that title was too long.) 

The DVD is available at shopwoodworking.com, Popular Woodworking’s online store, and can also be purchased as a download. The four individual segments are also available as downloads.

Going into this project, I wanted this to be high quality, knowing the high bar for videos that Marc Spagnuolo, Shannon Rogers, Matt Cremona, and yes, Fine Woodworking have set. I can say that the production quality was beyond what I expected. David Thiel and Aaron Allen did a terrific job shooting the video, and I know from personal experience that it is hard getting good shots of shiny metal tools, which they were able to do. David and Aaron also did a great job helping me work through my first real video shoot.

Here’s what you’ll find in these videos. I’m going on the assumption that the viewer is an average woodworker, with a typical workshop, looking to incorporate Japanese chisels, saws, and planes into their workflow. You don’t have to be a full-on Japanese woodworker to enjoy using these tools. 

I also try to demystify Japanese woodworking tools. For the tool segments, I take a practical approach to the use and set up of these tools. The more esoteric stuff is saved for the “Everything You Ever Wanted to Know About Japanese Tools But Were Afraid To Ask” section, but I like to think I provide a straightforward, practical explanation as to why Japanese tools can be sharpened to such a fine degree while also having such excellent edge retention, among other things.

Anyway, I hope you like the videos half as much as I enjoyed making them.

I use hide glue when making up the blanks for the moulding planes, but I don’t like how the colour of hide glue at the join shows that it’s laminated. So I made a trial run with fish glue as I know it will dry to a clear finish and is just as strong as hide glue.

Animal products is not a gap filler, but hide glue to a small degree will fill some small gaps. Fish glue on the other hand shows no mercy. If the join isn’t tight enough, it will not fill it and will remind you how much you suck at woodworking. This means your work has to be God like and how is that possible?

As you can see in this scrap of beech, I ripped it into four separate pieces, jointed and edge glued each one individually. You can clearly see that the glue did not fill the gap in the top right corner, but the left side was well done so it’s a seamless join.

I haven’t had the balls to try this when laminating the blanks, because I’m sure there would be gaps on such a large surface.

I think in making up the blanks if you don’t want to see a dark brown colour at the join, then white PVA glue would be a better option.

We had our first inspection from the Covington fire department this week and were told to fix something I’ve been meaning to get around to for 18 months: an exit sign.

We had a lighted exit sign when I purchased “The Blaze” more than two years ago. But the sign was super nasty, painted in glitter and covered (somehow) with hair. Hair? What the…? I ripped down the sign when I removed the odd ventilation fan (also covered in hair) and about three metric miles of sub-code electrical wiring.

Today we installed a hairless exit sign that was 100 percent to code, and we’re added an “anti-blowjob” light to the front door to boot. I feel this light needs explanation.

Our shop is on a busy street corner that is used by everyone from elementary school students to prostitutes. When the sun goes down, some of the prostitutes have decided to use our shop’s stoop for their customer service duties. When this happens, the neighbors call the cops, and I get a nastygram from the police about the illegal activity on my property.

If I receive a couple more of those police reports I’m told I might be declared a nuisance by the city.

And so I debated today as to whether I should install a light above our door or monetize the whole thing with a webcam.

We’re going with the light.

— Christopher Schwarz

Band saws are great for cutting curves but when you need a perfect circle, you need a jig. I’ve used many circle-cutting helpers over the years and the design presented by Tom Caspar in the video below combines the best features from all of them. The jig is held in place on the band saw table using a bar in the miter slot and it features an adjustable pivot point […]

The post Video: Circle Jig for the Band Saw appeared first on Popular Woodworking Magazine.

I’ve been slow to add stuff to the blog here. Time to correct some of that. Today’s chore is splitting up some leftover bits of oak, and some newly dropped-off bits. Here’s how I read these, and how I decide what to split from a few different bolts. the first one is an old one, been split & hanging around a long time, over a year I’d say. It was given to me about 2 months ago. Free wood is sometimes not worth it. this is one of those cases. Note how the radial plane is cupped. This isn’t from drying, it’s the way the tree grew. The medullary rays curve from the center of the tree to the bark. So if I want wide flat stuff from this, I have my work cut out for me. What I do with such a piece of wood depends on several things: what I need at the time, how much effort I want to put into it, and how much other wood I have around. These days, wood is in pretty good supply, time much less so. Thus, I want to get the best piece I can from this as quickly as possible.

The ruler shows how “un-flat” the split is.

The piece was 26″ long, but with the checking at each end, I expect to get about 22″ length out of it. Just right for a joined stool stile (leg). So I opted to split a 2″x 2″ square out from right below the sapwood. First split with the froe gets off the inner twisted bits.

Next I split off the sapwood & bark. Surprise, the sapwood sheared off across the grain. Usually a log that has been around this long has punky rotten sapwood – I expect that. But to shear off like that means there’s something underneath…

And there was – some deformity curving the grain near one end. So didn’t get my 2″ x 2″ x 22″ stile. The resulting piece could be a ladderback chair front post (something I want to build, but have no time for right now. I’ve made parts for 3 of them so far this fall.) or the leg to a workbench out in the yard. I already have maybe 4 of those benches. On to the next split.

This one’s big & fresh. Just came in yesterday. Bark looks good. Very wide bolt, maybe 12″ or more.

But a big knot creating disturbed grain all around it, the full bottom third or more.

I always am working between getting the biggest piece (widest) I can, or getting the best piece of wood I can. Usually I want the best one. Which in this case, is much narrower than what I first expected from a section like this. See the ruler here, the best (straightest, flattest, least-work) piece is from the 10″ mark to 15″. So that’s what I split.

Now the distorted stuff is isolated in the right-hand section, destined for firewood.

Then I further split the remaining stuff into four thin boards for carved boxes, or narrow panels for the sides of some chests. Once I don’t think about where they came from, these are excellent clear, straight boards. This is a case of free wood that is worth it.

One of the older bits looked promising: wide, maybe 7″ or more. 24″ long.

But when I sighted down its length, lots of twist from one end to the other. I didn’t shoot it well enough, but you can generally read the twist down at the far end. Its right hand corner is high, as is the left corner nearest us. Means some hewing before planing. Not fatal, but maybe there’s better wood out here.

Yup. Fresh too. (that means easier to work…) Shorter, but wider.

When I scooch down and sight its radial plane, dead flat! That’s the stuff I’m after…

Gonna have lunch and find some more like this one.

Want to learn more about how to read these logs – Plymouth CRAFT has a weekend class coming up that’s just the ticket.  https://www.plymouthcraft.org/riving-hurdlemaking-weekend

Riving, hewing, drawknife work. Me, Rick McKee ( https://www.instagram.com/medullary_rick/  and https://blueoakblog.wordpress.com/  ) and our friend Pret Woodburn will show you all we know about opening oak logs and what to do with them.

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