Mulesaw

 Last time I was home, I bought a Mafell ZSE 330K. It was for sale in the northern part of Germany, just about an hour or so south of the border, so I was lucky since most of the machines I find for sale in Germany are situated in the southern part of the country.

It came with a transport cart for use on the job site, but I wanted to make a box where it could be stored and also where I could keep any tools needed for the regular use of the machine.

I happened to have some thin larch boards that I had milled once, and there was just enough to make the sides of the box. They were planed int he thickness planer and ripped before gluing them into some panels.

The panels were trimmed to size on the table saw, and I marked up for some dovetails. Since it was going to be a tool box, I opted for regular through dovetails. With pins on the end boards where I would mount some chest lifts.

I gang cut the tails, and after some uneventful chiseling, I could mark the pins. Some more chiseling and the sides were assembled. 
I hadn't really planned on what to use for a bottom, but I didn't want the box to be heavier than needed since the Mafell itself is no light weight machine. I had a piece of 15 mm plywood, and I planed a rabbet along all sides of it so the bottom would fit inside the sides and still have a flat part to be glued to the underside of the sides. This also allowed me to nail from the sides as well as straight from the bottom to give a strong joint.

Fitting out the box was an incredible enjoyable and relaxing part of the project. I was in no hurry, and I tried to not fuss too much over ultra fine finishing details. 
The fence for the saw is kept in the bottom, around it, there were room for the tools needed to adjust and service the saw. I included 3 spanners, a screwdriver and chain saw file. There is also a room for the riving knife and the chain + saw bar. I drew a line around each part and wrote what should go where. 

When the interior was fitted, I mounted a set of chest lifts. To give a bit more for the screws to bite into, I glued a small piece of plywood to the inside where each lift was going to be.

The lid was made from an old glued panel from an old solid kitchen cabinet door (or something like that). It was a panel that I had kept on the loft of the barn for purposes like this. 
To keep the lid from scooting around, I added some strips on the underside, that works as dust seals as well as helping to keep the lid in place. I didn't mount any hinges or any locking devices. The idea is that you can just lift of the entire lid and gain access to the saw and tools. I was afraid that if I had hinged the lid, I would have to add straps or similar to prevent it from falling over and ripping the hinge screws out. And all that would just make it more difficult to reach inside the box.
I was happy to see, that when everything was in place, there was still room for a 5 L jug of chain saw bar oil. So the box contains all that I need to use the saw at any job sites.

Bar along upper wall, tools & parts in place.

Saw body in place.

 Two years ago, I started rebuilding our old greenhouse into what will eventually become the new leather workshop. 
We haven't used the greenhouse for a couple of years, and it had started to look kind of shabby. By rebuilding it, I could make something that looked nice, and I would end up with a dedicated workshop for my leather sewing and horse blanket repair tasks. It will give me a place to put my leather sewing machines, and thus free up some space in the regular workshop. And frankly sewing machines are better kept in places that are not filled with sawdust.

Back when I built the greenhouse, I overbuilt the rafters (and pretty much everything else), but that meant that it was just a matter of removing the glass from the roof, and install laths and clay tiles. The tiles are those old ones from our house that I still had some left of.

The windows that I am making at the moment will replace the original ones in the brick wall. Originally the house was built as a retirement home in 1948. It was converted to a machinery shed sometime in the late 50'ies or early 60'ies. I incorporated the northern wall in the greenhouse, and now in the leather workshop.

I am making the windows as a mixture of traditional and modern. The traditional part is that I am dovetailing the corners, and the modern part is that I install the glass using wooden strips and modern sealer tape instead of glaziers putty. 

When I make large dovetails, I use the (for Denmark) traditional rule of 1:6 slope in softwood. That gives a visually pleasing dovetail that works well even in 2" thick material. If I had used the 14 degree version, the dovetails look weird due to the thickness of the wood.

The first window is roughly 48" x 40", the second window is 48" x 64". 
64" is difficult for me to make dovetails on the ends of. So I had to make a small step up, just to get me a bit higher up, but still sawing in a weird position isn't super easy. 
Anyway, it ended up looking pretty good, and it is for a window that will be installed, so the next person to see the outside of the frame will be the one who removes it sometime in the future, and I doubt that it will be me :-)

Traditionally the reveal around a window frame was filled with regular mortar like what you would use for laying bricks. In order to maintain tradition in that point, I also made a V groove all around the frame. This is so the mortar will have something extra to adhere to, and also to prevent a draft of cold air to seep by if the window frame shrinks in very dry winters.

Browsing through my phone, I suddenly realized that I had forgotten to make a blog post about the pallet frame cabinet completion last year.

We ended up having a bit of a tight deadline for the completion, since it was a wedding gift for Klaras friend. Furthermore I had to remain calm and pedagogical while trying to explain that: If you want the cabinet to be completed in time - well then you need to work on it. 

For some reason it was very hard to understand that you couldn't both go to the movies or go to a sauna all evening and at the same time work on the cabinet.  And that realization was really hard to fathom.

But after I had explained very clearly that the clock was ticking, and that I had spent hours helping, which was why I sort of expected some effort being put into completing the project, Klara saw what I meant and worked at it. 
Klara originally intended to paint the cabinet, but lack of time made this impossible. I told her that the recipient would no matter what be thrilled to receive a homemade cabinet, and that painting was one of the things that she could easily do at home without my tuition.
She also needed to decide on a closing mechanism (magnetic or latch type)

Lessons learnt:
For young people it is very hard to miss out on anything social in favour of a project that they have started themselves. So I should probably have advocated for a much less complicated project from the start. But I had been completely honest with the amount of time that it would take to build something like that, and also described how it could be achieved by a steady effort each day for maybe a couple of hours. But somehow the coupling between doing other stuff for 6 days and suddenly be short of time was not clear.

The actual build was helped a lot by the fact that we had a table saw at our disposal and also a thickness planer. 

Mouldings really help giving a finished look, as does a raised panel door.

It itched in my fingers to do part of the project myself, to speed up the process, but I managed to not do it, I wanted it to be her build, and I would only make sample joints so she could see how they should be carried out.