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That’s right, sometimes cleanup is the exact opposite Christmas.  Usually in the aftermath of a deep cleaning and reorganizing of the barn I find that I suddenly cannot find something I need.  In the “Before” I knew exactly where that thing was even if the overall spatial composition was more similar to a maelstrom.  But at least I knew where item X, Y, or Z was.

Yesterday I needed to sew something up but could not find nor remember where I put the stinking sewing kit.

Grrr.

Samtsirhc indeed.

 I went back to the shop after dinner last night intending to spend a few minutes checking out the base/chest rocking issues. Those few minutes morphed into almost 2 hours. One thing led into another and I lost track of time. Figuring out why things were going south on marrying the chest to base started to consume me. In the end I still didn't have a clue as to what was going on. 

Instead of adding the pics from that session to tomorrow's post I am writing it up as a separate post for today. As soon as I post this I'll be returning to that headache and commence doing battle again.

the problem

The base has a teeny bit of twist over the sticks both top and bottom. IMO it is no where close to causing the headache with the chest and base being married. I was starting out first by checking the base and the chest for twist.

the flatness check

This is my preferred way to check for flatness and the chest ain't a rocking on either diagonal. I also checked with the sticks and they said no twist too.

hmm.......

Thinking about this I thought that maybe there was a hump on one or more of the bearers. There wasn't, all four were flat and straight.

light assist

I even shined a light behind the rule and no light peeked out on any of the four bearers. 

hmm......

Thought I had found the problem. Two corners had one above the other and two were the rule hit. I evened the ends were they met but that didn't make the rocking go bye bye.

one of the high corners

Both of the high corners were where I had the veneer. I really thought this was the fix boys and girls.

it wasn't easy

Of course where I had to remove some wood was against the grain. One corner torn out and looked ugly.

sigh

I had to shim the ugly torn out corner so the rule lay flat across corner to corner. Got zero joy when I put the chest on the base. If anything, the rocking was worse then before.

checking the offset

Next check on the hit parade was checking the bearer offset from the top of the base to the bearer. It was off less than a frog hair 360 in a few spots.

hmm.......

Clamped the chest to the base. The clamps pulled it flat and tight to all four bearers. I could see and feel them pull the twist out of base onto the chest.

no joy again

The chest ain't rocking on the base but the base is rocking. It wasn't rocking as bad as the chest unclamped but enough to be annoying.

back to square one

Starting over by checking and removing the twist on the base. I wanted to go forward from here with a known, good flat base.

the final check

When doing this I saw that two of the bottom corners weren't square in one direction. Squared those, flipped it and kept at it until there was zero rocking on the tablesaw. Repeated it for the other side. Base was now flat and not rocking on either the top or bottom.

removed

The bearers came off without any problems. I thought with them being glued that they wouldn't come off as cleanly as they did. The reason why I didn't extend the bearers from side to side was I didn't have any scraps long enough for the long side. When I replace the bearers again I will do that.

hmm.....

Still surprised after seeing this pic how easily this cleaned up. I used a card scraper to remove the glue residue. 

last check

According to the straight edge the top of the base is flat, straight, and all in the same plane 360.

hmm.......

This is not the look I was expecting. I put on a 2nd seal coat of shellac and once it was dry, I wiped on the ebony dye. I was hoping that it would be more dark and black. Maybe I can boost that happening with adding some black dye to the ebony?

accidental woodworker

 

I stuck to the plan

After dinner I went back to the shop and glued up the 2nd base. It was twisted a bit so I clamped it flat to the workbench. I wasn't expecting it to do anything but when I took off the red handled clamps, the base stayed flat on the bench. Nothing moved or shifted when I did that. Sometimes you get lucky.

cleaning up the base

It probably wasn't necessary but I planed and rasped the base cutout smooth.

it fits

I had built in wiggle room, R/L and F/B. However, it seems I added a wee bit too much R/L - it was 3/16". But that is what the cove molding is for - to cover any gaps between the base and the chest.

blurry pic

Just as well that this was blurry because the tails on this base have some of the ugliest gaps I have seen in many, many moons. This blurry corner had the worse looking ones.

the other end

This corner looks better but it still ain't good IMO. I will use it and shim all the gaps.

the best corner

This is what I was expecting to see on all four but that didn't happen boys and girls.

homemade putty

Gathered up some cherry sawdust and mixed hide glue with it. I filled in all the small gaps with this that didn't need a shim.

bearers done

I glued and screwed the bearers to the inside of the base.  I will screw up through them into the bottom of the chest.

too high?

The bearers are 5/16" down from the top of the base. That puts the plywood bottom a few frog hairs below the top edge. Not that matters much because the cove molding will hide it. In the pic it looks high to my eye, but in person it doesn't.

bottom on

I nixed just screwing the bottom on and instead I glued and nailed it. Flushed the edges of it to the chest.

lid sized

The lid is a 1/2" oversized on the front and sides. I may knocked that back to 3/8" because I'm not exactly in love with this amount of overhang. 

needs shims

I had 4 pin/tails to shim on this end. The other end I had to do 6. Overall I used 14 shims to close up gaps. 

shim stock

I picked through my cherry scraps and used those that closely matched the chest. The japanese dozuki did extremely well sawing the thin shims I needed.

more homemade putty

I shimmed what I could but there were still a few gaps that looked ugly. 99.9% of them were on the tails. I only had to fill two spots on the short ends.

the cove molding

The first step is to put a thin coat of shellac on so the dye doesn't end up splotchy. I put one spoonful of shellac into the container.

hmm.......

I added 3 spoonfuls of the alcohol from the brush container into the spoonful of shellac. That should thin it so the dye goes on even. I don't think the cove molding is pine but it looks like poplar to me. I don't know if this molding will act like pine does when it is dyed.

two of the choices

The plan is to dye it with red oak first. The right one didn't look like the cherry at all. After the red oak has dried I will apply another coat of shellac as a sealer. After that has dried I will apply the ebony as the 2nd dye.

happy with this

The color came out more even then I expected. It also doesn't look that bad against the cherry. (BTW when I was at Lowes there wasn't a drop of cherry dye in the store.) After dinner this will be dry and I'll put on the ebony. I want this molding to stand out from the cherry and that is why I'm using a dark ebony as the top coat dye. I'm hoping that the red underneath will peek out too.

hmm........

The chest is rocking in the base. The chest isn't rocking sitting on the bench. I stacked up some veneer on the low corners until the chest stopped rocking on the base.

it went south

Took the chest out of the base to super glue the veneer stack together. Put the veneer stacks on the bearers and put the chest in place. It was rocking again. Less than two minutes before it wasn't. WTF?

The chest lays flat on the tablesaw with zero rocking in any direction. Under the sticks it shows zero twist too. The bearers show a little twist but I don't think it is enough to cause the amount of rocking I'm seeing. I'll have to set this aside for now and think on it for a while. 

back thing doo dad or doo hickey

I have a book on furniture styles and the names of the parts of them. What I don't have is one thing that has anything like this. I like the look of it on the lid over leaving the lid flat and unpopulated. A back stop is what I came up with to call it.

accidental woodworker 

I found a handful of pictures from thirty years ago. The drawings were still there. A mid-sized chest made from mesquite with some accents in walnut. The pictures had faded a little but were representative of my early designs back in the 1990s. I enjoyed the memory of making them, yes, but what I enjoyed the more was driving my 1951, one-ton flatbed Dodge truck onto the million acres of land to harvest the mesquite trees in a wilderness only a handful of people might ever know. I could drive that land all day and never meet a soul nor be seen by one.

The forty-year-younger Paul Sellers in Reagan Wells, Texas, in and around 1989.

My work as a furniture maker through the decades has taught me patience. At fifteen miles an hour in the desert amongst the yuccas and prickly pears, the dry heat, and the uniqueness of Texas living 30 miles from the nearest gas station and shop, it took me two hours of solid driving to reach the oasis of mesquites that thrived in an isolated cluster of a thousand trees. The frond-like leaves hung with the long mesquite pods as I pulled up to harvest. 41º with no breeze for cooling my sweat, and my body felt like an invisible brick wall, and I knew very clearly of the dangers of being where I was in such isolation. No cell phones, and no one knew where I was. I lived for days like this, felt nourished by the unpretentiousness of it. I related to the sense of belonging to nature. It was a selfish element that paralleled my younger days of solo rock climbing, free-climbing the rock faces of my youth and early twenties.

Harvesting your own wood in the wilderness desert of Texas is an unparalleled experience close to whitewater rafting and free-climbing solo without ropes and technical gear.

The places I spent the day in meant caution at every turn I made. The wildlife of poisonous snakes, spiders, and scorpions mostly lay hidden beneath shaded rocks, but not always. The snakes needed heat to warm the blood, and some could move at great speed. Truth was, I'd rather have the snakes of the desert than the snakes I once knew living in the big city of my youth, Manchester. Coyotes and javelinas might surprise you with sudden noise and screaming squeals when you least expect them, but they would never really bother you, but a wild boar and the odd scream of a mountain lion needed great caution. You watched the herds of longhorns in the distance or a group of whitetail deer who seemed ever cautious of possible danger. I liked these warners too—ears pricked up, tails flicking, heads turned all at the same time. And all this for a couple of trees. But was it really? Pitching yourself against dangers for a prize of raw wood has given me memories I would never regret. My two Echo chainsaws were something of a safeguard as well as a danger. But I was once awakened to a danger I had not realised. I'd placed my running chainsaw down to tug at some branches and free the stem, and when I went back to it, the largish rattlesnake had cosied up to it for the warmth and the vibration of it.

I was 39 when I built this chest.

The prize of a finished design is always a fond memory. The above chests came from my earlier harvesting days. I held onto the wood for four years before I made these pieces. Driving through the four gravel river bottoms with two mesquite logs just as the sun was setting is tied up in fond memories and the two chests. They were both delivered with one in a corporate office entryway in Houston now, and the other in someone's home, if they are still there.

Now that I am in my approximately 4,000th day of organizing, reorganizing, cleaning and tidying the barn I am qualified to declare that Cleaning is Christmas.  Unlike my friends MikeM, Ripplin’ John and MartinO I am not by temperament nor habit fastidiously organized in my physical surrounding.  This means that combined with my forgetfulness about the details of my surroundings, organizing and cleaning reveals “new” contents of the barn that in truth I had forgotten either 1) that I even had them, or 2) where I put them, sometimes in a “special place.”

My current paroxysm of tidying the joint is just such a reality.   Sometimes the revelations are mundane, such as, “Oh, that’s where I put my favorite utility knife.”  Other “discoveries” are more meaningful.  Just a few days ago at the Plane Wellness shindig I was commenting to someone there that I was running low on the shellac wax I had ordered several years ago directly from the factory in India.  I was lamenting(?) the fact that I might need to send another big pile of money there to restock if I was going to continue using and selling shellac wax for more than another few months.

So, there in the corner tucked behind one of my workbenches were two full cases of shellac wax.   Enough for two or three years of consumption.  Suddenly that was one less thing I needed to worry about.  That alone made it a good day.  The cases were so embedded in the space (I had to actually cut the boxes apart just to extricate the contents) that I clearly placed them there before I built a storage cabinet and placed the workbench in its current location and then put stuff on top of them.

Then, as I was taking inventory of my polissoirs and packaged waxes underneath the workbench I use for that purpose, I found two full cases of the 190 proof grain alcohol I use for mixing spirit varnishes.

At this point all I have to do is persuade myself that cleaning is something I need to habituate myself toward.  Yeah, good luck with that.

Now I just have to concern myself with the fact that my polissoir maker is struggling with some health problems that are disrupting his broom-making output.  Yikes.

hmm.......

In pine this would have been a nice looking, deep rosebud. In cherry I can't feel even a hint of a depression from the clamp head. I'm pretty confident that these will disappear once I plane and sand the chest.

making cove molding

This is a 1/2" round nose bit and the cove molding it would make is too small. This is roughly about a 1/4 of being able to cover a 3/4" width. 

a bigger size round nose bit

The cove is bigger but still not big enough. I have a larger round nose bit but it is 1/2" shank and I don't have a router table for the plunge router. This road is a dead end.

hmm.....

I have two small cove molding planes - both of them are 3/8". The profile looks to my eye to be a wee bit too big. But the headache is and was, trying to run the plane on cherry. First I had to fuss for a bazillion years trying to get the plane to take a good shaving - not too shallow and not too heavy. A kind of Goldilocks and the three bears story.

Got that sorted out but I couldn't get a consistent cove on the entire length. The lead in wouldn't develop the full profile no matter what I tried. Decided that was ok as long I added about 6 inches of extra length for the lead in. But when I checked my cherry scraps I didn't have anything long enough to do that. Sigh.

I tried both molding planes and I wasn't happy with what I made with either one of them. I know both work well and make good moldings in pine but with the cherry I have it was garbage. Another big hiccup was the available cherry I had wasn't straight grained. It was mostly cathedrals I would have to plow through. Nixed this and decided on buying and dyeing ready made cove moldings.

working on the base

Molding problem solved so I moved on to making the base for the chest. I didn't know it here yet that I had a major brain dump that would bite me on the arse in the PM session.

not happy with this

I can remove some of this defect when I saw the half pin but not all. Thinking that I will plane a chamfer on the outside edge to remove what is left over.

I like this

If I flipped the board all this would disappear. The opposite face is 99% clear. I want this be facing out so I'll deal with the defect after the base is glued and cook. This is why the defect is on the outside face.

tails laid out

I did two tails at the corners vice one big one. I didn't like the look of a single tail and two didn't look crowded or too small.

one of 3 that came today

I saw these squares on a Fireball You Tube vid and pulled the trigger on the two pack. You can also get a 3 pack or buy the 3 sizes individually. I have a poor record with miters and I think these may help a wee bit.

hmm......

These 45's are substantial. They are made out of steel (?) and it is almost a 1/8" thick. They aren't flimsy feeling and have some heft/weight to them. Both sides have scales on them. I don't know if they offer them in metric. They are made for metal working but I can envision them working with wood with no problems.

I got half sizes

The big square is twice the size of the smaller one. Both will layout 45's, 22 1/2, and 90 degrees. The inside corner is rounded but the flange was dead square when I checked it with my 6" square. 

cove moldings from Lowe's

I got lucky as there were only 4 of these left. I hope my estimation won't bite me on the arse. The plan is to stain these and I have a few ideas percolating in the brain bucket with that.

hinges and handles

Bought a black oxide hinge for the chest from Horton Brasses. The bail handles I got from eBay for $42 including S/H. eBay is the cheapest price I've found this style of handles. 

grandson's art

Leo did the xmas tree when he was 3 years old. Miles's is on the right and he did his a couple of months ago. I hung them on my wall cabinets and snapped a pic of them. I sent it to their mother so she could show it to them. Both are waiting to see them hanging in the shop.

I'm learning

Chiseled a relief on the tails before I tried to dry fit the base.

yikes

This is not what I wanted to see at this point. Go back to the 5th pic and you'll see the boo boo that I totally missed. The long base pieces are short - they are on the inside of the short ends rather than out to the outside faces of them. Real big sigh.

one point for more

Got the short sides correct - so I get one of the two points available.

1 1/2" short

There is no way to fix this mostly because you can't stretch cherry. I can't see repurposing this for something else neither.

hmm.....

I got lucky finding enough wide scrap to get a new base from. This one is about a 1/4" higher and I'm keeping it as is. 

tails laid out

It was a strange feeling after finding my boo boo. I didn't have the urge to give it flying lessons. I'm getting better at dealing with my brain farts I guess.

stayed late

Tails sawn and ready to chop out the center waste. I plan to return to the shop after dinner and get the tails/pins chopped, dry fitted, and glued up and cooking. I want to keep moving on this and get it done ASAP. 

the store bought cove molding

I like this look and the coverage it will have on the base. The molding definitely needs some help color wise. It is too stark of a difference between it and the cherry.

accidental woodworking 

I wrote about this tool a few years ago, having used it for many more years. It is used for scraper sharpening but it is derived from a saw sharpening device detailed in the book: Tage Frid Teaches Woodworking, Book 1, 1979, page 16. My design is significantly different and used entirely differently.  This holder […]

I volunteer for an organization called the "Repair Cafe", whose purpose is to rebuff our throw-away culture by fixing things for people (for free) and thereby keeping stuff out of landfills.  A client brought in an incredibly rickety chair that belonged to his mother.  It wobbled excessively front to back and only a little less side to side.  Usually we fix things right there at the repair event, but this one was going to need a workshop and some tools that I didn't have at the event, so I brought it home.

The Van Sciver chair

This chair had an emblem on the underside of one rail indicating the J. B. Van Sciver Co., of Camden, NJ.  A quick internet search found this company was in business from the late 1800s to about 1980.  I'm not good at dating furniture, but it was all mortise and tenon construction and it used hide glue, so maybe it was made more than 50 or 70 years ago.  The screws that held the seat to the rails were slot head screws, but they were clearly manufactured screws (not blacksmith-made).

J. B. Van Sciver

I've seen several videos of furniture repair, but have only ever worked on a couple old pieces that needed some help.  The first thing I did was to label all the parts so I could get them back in the right position during reassembly.

Parts labelled

Almost all the joints in the chair were very loose, so it didn't take much to get the chair apart.  Two "spreader" clamps helped with that.  One complication was that the upper backrest rail was screwed to the legs (and probably glued), with plugs in the countersunk holes.  Those joints were solid and I didn't want to take them apart, which meant I had to disassemble the chair in a certain order so as not to stress those joints.

Before I could do this, though, there were corner blocks under the seat that needed to be removed.  And each had 5 or 6 small nails in addition to the glue holding them in place.

Arrrgh!  Nails!!

Some of the nails were proud and easy to remove, but others were tough.  I bought a tool called a "cat's paw" that helped to remove the nails.  What a bummer, though - I had to chisel out some wood around the more stubborn nails and thought I might have to replace the corner blocks, but in the end they were still good enough to use.

Almost fully disassembled

The builders used hide glue in the joints, but it was mostly gone and what was still there was extremely brittle.  I tested it to make sure it was hide glue.

The water test to see if it was hide glue

The weird thing about this chair was that the mortises were WAY longer than they needed to be for the size of the tenons.  It's no wonder that the chair was racking so badly!  So I added some wood to the sides of the tenons to get a better fit.

A poorly fitting mortise and tenon

Gluing some wood onto the tenon with PVA glue

All the seat rail mortises were way oversized and inconsistent - some were about 1 1/2" long, some 1 1/4".  But the tenons were about 1" wide.  The wood I added allowed me to get a far better fit to the mortises and this should help keep the chair from racking over time.  The stretcher mortises fit much better, but I had to thicken the tenons by gluing on some shavings.  Some of the seat rail tenons needed this, too.

Here's a dry-fit before glue-up

Since my hide glue is about 5 years old, I did some testing before using it.  It has been in the fridge all that time, and it performed perfectly.

Testing the hide glue on scrap with and edge joint and a face joint

I glued up the chair with the hide glue and left it to cure overnight.  Later, I glued and screwed the corner blocks back in place.  I managed to find some slotted-head screws in my stash that matched very well the screws used to hold the seat to the seat rails.

Two new screws holding the block in place

And that was it.  The chair is now solid as a rock and should be good for another couple of generations of users.

The repaired chair

I did not try to fix any dents, scrapes or finish problems.  But I did scrape away some tiny paint droplets from the seat.  This was a very interesting chair and the owners are thrilled to have it in good condition again.

first end panel

Starting chopping pin waste a little after 0800. It took me about the same amount time doing this as chopping the tail waste.

hmm.......

It looks good. Only a couple of the pencil lines are still visible. The pin walls are plumb from the top edge. Batting next is checking the fit.

first corner

It didn't go off the saw. It might have but I didn't want to risk trying it. I rasped the pins until the fit went together with gentle mallet taps. It took 3 trim and checks before I got this.

first corner tail side

Got a gap across the board on the baseline. Wasn't sure what the headache was here yet. I just checking the fit before chopping the next set of pins.

starting on the 2nd corner

It took me over an hour to chop and fit the first corner. I didn't think I would break that record on the 2nd corner .

not easy

The pins initially seated and then stalled about a 1/4 of the way in. I could see which pins were tight and needed some rasping. I did those dance steps 5 times before the pins and tails mated.

I see a pattern developing

The baseline gaps are actually better the previous two attempts to seat them. I was getting a little frustrated trying to get the left 3 to close up but couldn't.

finally got it

Got all the baselines to go bye bye. It took a while but I finally managed to figure it out.

yikes

I rasped the pins too many times. The baseline gaps are history but I now have gaps on the pins. Sigh. 

the fix

I rasped the pins too many times. I was chasing my tail here because the pins weren't the cause of the gaps. The baseline gaps are history but I now have gaps on the pins. Sigh. But chiseling a relief on the tails is what got the them to seat gap free.

#3 corner

Some pins were tight and after rasping them once, I got this fit. I had already chiseled all of the tails. They seated gap free.

#4 corner

I rarely if ever, chisel my tails. It is me being stubborn and thinking it isn't necessary. Well boys and girls, I am still capable of learning and saying I was wrong.

Happy with the fit of the box. Except for the over rasped pins, all the tail pin joints look good. The top/bottom corners are within a frog or less of being flush.

hmm.......

I have my doubts that glue will swell these gaps shut. They might do one or two though and I'll deal with the ones that don't cooperate.

less than a 16th

It is square and it isn't rocking neither. Both the top and bottom are laying flat.

lid

I had forgotten that this lid is a two board glue up. It about 6" too long R/L and 2" F/B. I like the grain pattern in this a lot. No painting can match what nature does in wood.

hmm......

I found this blow out from chopping the waste. I'll glue it in when I glue up the chest. There is another blow up but that one is MIA.

some came

My order from Blacksmith Bolt came but a few didn't make it. I had gotten a refund a couple of days ago but I thought it was from a price issue. Turns out it was screws that weren't in stock. The kicker? - The #6 screws I bought were too small. The screws in the handle are a #7 or metric? 

I was ready

Initially I was going to do the glue up in the AM but nixed it. Got the brush, water jug, and wet rag in standby.

hide glue

I probably could have used yellow glue but I went with hide glue. I have never had a joint freeze on me with hide glue. Besides I didn't have to rush like an idiot to get the glue on and the chest together. 

needed some help

The tails would seat fully but they wouldn't stay. I clamped each tail on both ends. I had to clamp and unclamp this a couple of times because it kept going out of square. As soon as I clamped the top tail it would throw off the square. I had to start clamping from the bottom and work upwards for the chest to stay square as I clamped the tails.

quick Lowes run

This plywood panel was $20 bucks. The same panel in birch was $30. No brainer IMO. This panel felt just as stiff and strong as the birch panel. This face has quarter sawn grain which I like an the other face is white-ish.

the bottom is ready

I think I'm going to just screw the bottom panel on vice glue and nails. At least that is what the game plan is as of this typing.

accidental woodworker 

Junior runs the log-yard where I buy my wood. He brokers logs, buying mixed loads from local loggers and tree services, then selling them by species and grade to mills and foreign shippers. It’s a family affair:  Junior’s brother runs one of the huge knuckle-boom trucks, his cousin runs the scales, and his son runs a small sawmill back home. Junior’s grandfather was a logger and sawyer, and his great-grandfather was logging trees at the time of the Civil War.

I went to the log yard last week to get a red oak log for a pair of Democratic Side Chairs.  Junior knows what I want, often better than I do: he looks at hundreds of logs a day. “We don’t have much red oak.  But there’s a red oak butt on the firewood pile the loggers slabbed…”  ‘Slabbed’, I discovered, means the loggers split the log in half when they felled it, turning a valuable log into firewood.

The log was a beauty:  30“ in diameter, perfectly straight, fast grown.  Junior sawed off a piece small enough that it wouldn’t crush my trailer and loaded it with the knuckle-boom.  

‘What do I owe you?’  I always ask, though I know the answer.  

‘I’ll catch you next time’  Junior never charges me for logs from the firewood pile.  In a world economy where many of his logs go overseas before even being sawn, I think he likes knowing this log will be turned into a chair within 10 miles of his home. And for my part, I like salvaging nice logs that would otherwise end up in someone’s woodstove.

The post The Firewood Pile first appeared on Elia Bizzarri - Hand Tool Woodworking.

We recently traveled north to Butler PA for the 2026 edition of the Plane Wellness shindig.  What ensued was a terrific weekend of handtool woodworking fellowship.  In a way it was a smaller scale version of Handworks and a good tune-up for getting my brain and inventory set up for that venture.

My first impression of the attendees is that they were younger and more beginner-ish than other tool events I have attended, and that is a good thing.

A true delight was spending time with both old friends and new.

I was presenting on historic finishing, which drew an enthusiastic audience, and I was doing demos at my table throughout.

Keep an eye on their web site to put next year’s event in Washington PA on your calendar.

tail waste

Took my time chopping the tails/pins and kept my strop set up in the sharpening bench vise. There isn't any technique differences working in pine vice cherry. In pine it take no time to chop tails or pins. In cherry it took me over 3 times as long. Albeit I was being cautious but it still took a long time.

cleaning up the tails

I find sawing in hardwoods (cherry in this case) much easier to do. It takes a bit more effort than pine, but nonetheless easier then pine. I think because it is harder and slower, I am able to saw plumb better. 

I normally don't check the tails for square in pine but with cherry not being as compressible I checked all the tails square to the face.

hmm.......

For the most part the tails were square. The ones that were off were only about a frog hair. The tail slopes I sawed from the right were all square except for one. The tail slopes I sawed from the left were all a frog hair off square.

Initially I started correcting the tails for square with a chisel but that was slow going. Even though I only had to remove a frog hair, doing that with a chisel in cherry was going way too slow. I switched over to my modeler's rasp and knocked it out lickety split.

happy face on

The molder's rasp worked better than I thought it would. I didn't go past square and see saw and it took 2 to 4 strokes to correct each out of square. I was being anal about this because cherry if not as forgiving as pine - the pins will be squared also. I want the tails and pins to mesh without binding or other headaches.

the 2nd long side

This side came out the best sawing wise. Only 3 slopes were not square. One on the right and 2 on the left.

pin sawing

Pine or cherry, I don't have headaches sawing the vertical walls of the pin sockets. When I do have an errant saw cut it is usually in the waste side. 

pin sockets sawn

This is as far as I got today with the chest. I had to go out twice in the AM session to run some errands. I think I should be able to get the pins chopped and do a dry fit up of the chest tomorrow.

accidental woodworker 

During our recent visit to flyover country to celebrate Ripplin’ John’s MFA exhibit I was able to spend most of a day with him in the shop.  John’s fascination with undulation has progressed well beyond ripple molding machines into the realm of Rose Engine lathes, of which he has at least two.

This is a gargantuan vintage machine,

which has been augmented with this modern unit made by Davil Lindell, if I remember correctly.

He let me noodle on the Lindell for a few hours, including the cutting of this pattern on the end of a small box.

What a joy it is to spend time with the people you admire doing stuff that is just pure, unadulterated fun.

 I wasn't expecting to get the box done today but I'm calling it done. I will have to wait a week or so for the shellac to set before I put the tills in it. A wee bit of a surprise but I knew it would be done after an hour into the PM session. Actually started on the cherry chest too.

2nd till done

The plywood bottom isn't that same as what I used on the first till. This plywood isn't that light, crappy chinese crap I bought. This one is white on both faces but it has a solid feel to it and it isn't flimsy or floppy. 

hmm......

The top of the 2nd till is a 16th above the bottom of the top till rail. Plenty of room to get my fingers underneath the 2nd till to get it out/in. I made this one a wee bit shorter then the first one.

they fit

Both tills fit and the lid shuts flush. No hiccups, no complaints, and there is much joy and dancing in Mudville.

happy face on

I really like how the hinges are installed on this box. I'll be doing it again on the next box like this I make.

hmm.......

Feet for the box? Thought about after I had spilled my coffee mug on the bench. I whacked out 4 pieces of cherry for them.

chamfered

I couldn't get four screws in the feet because the bottom plywood has two screws at the corners. I had to offset the screws in the feet to miss them.

done

I used black screws because I like how they look against the cherry.

one more to go

I got four coats of shellac on the bottom and sides. Two coats on the feet with two more to go.

another almost done

The tills have 3 coats of shellac and that is all they are getting. I still have to put shellac on the top edges to call them done.

tails sawn

While the shellac was drying, I jumped on the cherry chest. Sawed the tails individually. I usually gang saw the tails but nixed doing that because this is cherry and not pine.

hmm......

The tails line up pretty good. 

the other end

Did almost as good on this end. The 3rd and 4th ones from the left are a frog hair off. 

pit stop

Before I got to chopping the waste I sharpened/honed the four chisels I'll use. Yes, I still haven't rehandled the split handle on the 1" chisel.

handles came

Amazon said they would come today but I wasn't expecting them. These only came in black and I would have preferred brass. The handles on these are spring loaded - they fall back down against the sides of the box. They came with screws too.

hmm......

The handles look good. IMO they look like sturdy toolbox handles. Would have been better if they were brass but I digress.

hmm......

Looks different with the feet. You can't really see them because they are inset about a 1/4" from each side.

one more

The tills are done, I got 3 coats on the tops of both of them. I have two coats on the inside of the box with one more to go.

half pins

Stopping here with the cherry chest. It was 1430 and I didn't want to start chopping and then stop a half hour later. I'll jump into this in the AM.

hinge template

The width of the template is the width of the box. The top of the hinge plate is 3" down from the top of the box. 

worked flawlessly

I didn't screw things up and use the template upside down. But if I had, the handle plate would have hidden the four extra screw holes.

hmm......

Handles are done and I kind of like them. I had settled on these because all the brass ones looked like crappola IMO.  I will use these again on another box. At $8 for two and no S/H from Amazon they are a bargain.

wow

I don't ever remember having left over screws that came with hinges before. They are phillips heads that I don't like - tossed the extras in the catch all bin. I have black, slot head screws coming the Blacksmith Bolt later this week to replace them.

1st glamour pic

Both tills fit with no hiccups. The shellac needs to cure for a while before I can let the tills stay in the box.

2nd glamour pic

I'll pass this on to one of my nephews out in Indiana.

from the good hinge stash

I have two sets of these hinges that I was going to use on the cherry chest. Both of them have ball ends which I like to use on doors but not lids. I ordered bail handles from eBay that are coming this week. I might as well buy a set of flat end hinges from Horton Brasses.

accidental woodworker

When I started here this morning, the sun was shining in the East window. Now it's time to pack up my WW1 kit box, the sun is coming through the West window.

Axes, planes, chisels, gouges, holdfasts, bench hook, bench screw, brace and spoon bit roll....

Goodbye pulpit, goodbye box pews. This might just be my favourite church. 

Sweep the floor. Close the door. Leave the church in perfect, cool silence.

Last weekend, my wife Anita bought this old side table at an antique mall. She loved the way it looked, but it was pretty wobbly and ready to fall apart. She asked me if I could stabilize it and I told her I could so she bought it.

The issue with the table was that it was coming loose in the back and the legs were wonky so she asked me to put a stretcher in the back to stanle everything.

A bigger problem with the table was actually its drawer. It was somewhat repaired back in the day but done improperly, so it really didn’t work at all. The one drawer bottom side was completely gone, so I had to deconstruct the drawer in order to fix it.

I grabbed a piece of scrap pine that matched well enough to use for the parts of the table I was going to fix. Then I cut and glued everything together.

I added a stretcher to back to stabilize the legs. I cut the piece to fit, and then I used my Festool Domino to cut the through tenon. There is nothing like using a 21st-century tool to repair a 19th-century table.

After the glue dried, I cut a Dao down the side of the drawer to fit the drawer bottom in. Then I nailed the bottom to drawer so that it would fit better and not fall in.

A couple of hours in the shop and the table is ready for another hundred years of service. I’m not going to do anything to the back stretcher to make it match the rest of the table. I doubt no one will even notice it.

giantcypress:

giantcypress:

“In Flanders Fields”, by John McCrae, 1915. For Memorial Day.

Making this a tradition.

first till

Last night after dinner I had glued the bottom on the first till. This AM it was ready to be flushed up.

hmm........

The inside depth of the first till is 1 1/6". I put some tools in it that were on the bench to eyeball it. It passed with flying colors. This is deep enough for the tools I tossed in it. And tools can stick above the top of it too because there is wiggle room under the lid.

done

Planed and sanded baby butt smooth. I am going to set the top of the till down from the top 1/8". 

problem solved

I had thought about how this till could be taken out of the box. I had to shorten it to allow for the chain lid stay. I added a couple extra frog hairs to get my fingers in here. No hiccups with lifting it out freely.

2nd till rails

Made a slight miscalculation with the second till rail. The inside vertical wall of the rabbet is directly in line with the top till rail. No wiggle room but I can still get the till in/out but it is awkward. There is zero wiggle room. I should have made the 'rabbet' wider than it was tall. That would have bumped it out toward the interior and given some wiggle room.

fixed

I added a 1/8" thick piece of cherry to the outside of the 2nd till rails. The first till rails I nailed on but the 2nd one I glued on. I didn't want to because removing them if needed will be a bit of a PITA. 

did better

Did much better on the dovetailing with the 2nd till. All the tails/pins came out snug. I glued them and let them cook for an hour before gluing and nailing on the bottom. However, this till was twisted more than the first one. Didn't think to check the stock for twist before dovetailing them. I ignored it because the stock was short and not too wide.

tomorrow

I hope to get going on the cherry chest in the AM or PM session. The box is essentially done woodworking wise. I ordered some hinges - black finish - from Amazon that I'll get tomorrow or maybe not. Tomorrow is Memorial Day. I filled a few voids in the tails with putty and I'll be ready to slap on shellac in the AM for sure. Fingers crossed on that happening as planned..

accidental woodworker

A giant California redwood tree located at the time of this photo near my former home in Forestville California. The gentlemen shown have done a marvelously clean bit of work up to this point using only a two-man saw and their axes. A serious job performed by serious men.

All that is gold does not glitter,
Not all those who wander are lost;
The old that is strong does not wither,
Deep roots are not reached by the frost.

From the ashes a fire shall be woken,
A light from the shadows shall spring;
Renewed shall be blade that was broken,
The crownless again shall be king.

J. R. R. Tolkien, The Fellowship of the Ring

Thank you for visiting our humble website, focused primarily on woodworking tools, especially those made by Japanese craftsmen for Japanese professional carpenters and woodworkers.

Consistent with the educational and contemplative nature of this website, in this article we will examine the nature of wood itself including the trees that produce it, two of their controversial by-products, and a couple of techniques for dealing with wood’s inherent weaknesses of which Gentle Reader may not be aware. It will a useful read without being boring, I swear by Grabthar’s Hammer!

The Miracle of Trees

As a matter of common sense, most people assume that trees, such as the California Redwood shown above which once grew very near my old house in Forestville, grow to such height, diameter and mass by extracting minerals from the ground at their roots. That huge mass must come from somewhere, right?

Of course trees do extract some minerals from the ground, along with many tons of water. But if it’s as simple as that, please consider why trees don’t create correspondingly huge depressions in the soil into which they are rooted, depleting minerals and biomass from the soil. Moreover, please consider how trees add biomass to the soil they’re rooted in instead of making a hole. You’ve heard of conservation of energy, no doubt, but is conservation of mass a thing?

Most people think plants and trees are made of minerals robbed from soil, but the fact about trees and plants so heavily hushed-up nowadays is that they are built almost entirely of carbon extracted directly and entirely from the atmosphere. Yes, from thin air.

Clearly, despite what the doom goblins wail on TV in order to shame and cooerce actors and politicians for support, to solicit clicks, and to extort donations, carbon dioxide is a useful substance critical to all plant life; it’s not the poison the smelly, screeching doom goblins claim it is. Consider what would happen to this planet and all creatures who live on it if carbon dioxide went away. Or if oxygen went away. Ah! Could it be there’s no money to be made by speaking the simple truth rather than inciting panic?

A climate scientist fleecing the ignorant (and gullible) masses. I wonder if he has any of my favorite Idiotbegone pills in his wagon?

Of course, plants do extract a few minerals from the soil along with great amounts of water. Powered only by sunlight, plants and trees remove carbon from the air and use it to create cellulose, a material very similar to sugar, BTW, and which many insects and animals, but not humans, can digest. Think grass and other plant matter.

Show me a single “scientist” that can replicate this miracle in a lab and I will bow down and kiss his bulging bunions. Good luck in your search for that miracle worker, but in the meantime, I won’t be needing any scientific kneepads.

Plants need free carbon dioxide in the atmosphere to grow, and animals, including me and thee, need both plants and oxygen. Indeed the greater the concentration of CO2 available, the more plants grow, the more CO2 they remove from the atmosphere, and the more oxygen they produce. Indeed, every molecule of oxygen surrounding planet earth was respirated by a plant. Hmm, sounds a lot like an endless, natural cycle, one that animals and humans rely on unconditionally. Imagine that…

Plants are marvelous sunlight-powered miracles. And don’t forget, except for the salt, every crumb of every ingredient in your peanut butter, humus and boiled mutton sandwich on rye originated with plants produced using sunlight, carbon, and water.

The Importance of Wood

Wood is a wonderful material, used by humankind since well before the archaeological record to produce heat, light, shelter, clothing, tools, weapons, food and water. Even today it remains the supreme catalyst.

Although computers, concrete and carbon fiber get all the attention nowadays, and those who evaluate the complicated “environmental” impacts of materials on this world carefully ignore it, there would simply be no human civilization without wood.

There are those who disagree with this statement, mostly highly edumacated individuals affiliated with supposedly serious organizations, many of whom are short-sighted, financially-conflicted souls with short attention spans that never exceed the news cycle, and who, despite clear evidence to the contrary, choose to equate the use of wood with the destruction and/or pollution of the natural environment for fun and profit.

Of course, they believe, or at least profess, that the carbon released by the combustion and decomposition of wood is wholly poisonous. These nitwit geniuses instead promote the supposedly “ecological” use of steel and concrete and petroleum products instead, all materials that require huge amounts of energy to fabricate, transport and recycle, all while while releasing millions of tons of truly (versus imagined) poisonous substances into the natural environment annually. Alas, the medicinal cure for idiocy your humble servant strongly advocates is apparently not yet widely available.

Wood contains a tremendous amount of energy, as Gentle Reader has observed in wood-fueled fires. The immutable laws of thermodynamics state, in essence, that all heat comes at a cost. Oil costs money to pump, transport and refine as well as special machinery to use it, but the heat given off by wood is simply the conversion of sunlight gathered by the plant while it was alive back into heat and light. A complete and pure circle.

Sure, the combustion and decomposition of wood releases carbon back into the ground and atmosphere, but every molecule of carbon released by wood was originally extracted directly from the atmosphere by many, many plants over many many cycles. Therefore, plants remove carbon from the atmosphere, and only release that carbon when they return to the big lumberyard in the sky. This is true “net zero,” without the production of an ounce of pollution, unlike steel, concrete, oil, coal and every other fuel and material used by mankind without exception.

I’m not suggesting the use of petroleum and coal and windpower, within limits, is irresponsible, but if the environment is important to you, as it should be, then using organic materials and fuels instead of oil, coal, steel, concrete and wind turbines should be a high priority.

Furniture Pests

Our Beloved Customers use our tools to make elegant, useful stuff out of wood. This wood is formed of cellulose, the most abundant organic compound on Earth, one very similar to but fundamentally different from the sugars we consume for energy. Many animals, including herbivores such as elephants, cows, rabbits and termites have the built-in ability to convert the cellulose in the plant matter they eat into energy by a process we cannot replicate. Humans can’t do this, nor have we figured out a way to accomplish this apparent magic without the intervention of animals, insects or fungus. Once again, puffed-up prideful science can’t do what every carpenter ant and every mushroom obediently does without even be asked to.

A part of the “carbon cycle” relies on such animals, bugs and micro-organisms. If left to their own devices bugs and fungus quickly recycle wooden objects, including houses, furniture and parts of our tools made from wood. You may not have noticed these pesky critters, but you’ve probably seen the holes they chew and the wood dust they excrete. Check an old tool handle, handplane body, or antique table leg for evidence of death watch beetles of powderpost beetles, two common varieties of bugs commonly called “furniture beetles.”

I don’t know about you, but I hate the very idea of icky bugs eating my furniture, tools and handiwork. But what to do?

There are plenty of chemicals manufactured to make wood taste yucky to bugs and fungus, but most of those are toxic and/or carcinogenic so you wouldn’t want to leave them in contact with your skin or lungs for any period of time. But what’s a safe way to keep bugs and fungus from chewing on your workbench, furniture, tool handles or plane bodies? And what can be done once some of them have taken up residence therein?

Termites are are problem bugs, too of course, but most of them prefer a higher moisture content in the wood they dine on than is typically found in houses and tools. That said, I’ve seen subterranean termites and Formosa termites in Guam swarm and eat interior furniture and wooden doors down to hollowed-out toilet paper tubes in front of my eyes. Scary stuff. This is precisely why people don’t build much of anything from wood on that island but spend lots of money on chemicals to prevent termites from turning cellulose into bug crap.

For example, while living on Guam, I had a neighbor in the US Airforce stationed there who’d imported some beautiful Amish furniture made of American Cherry wood from his home in Pennsylvania. Unfortunately, there was a crack in the concrete slab-on-grade floor underneath his beautiful dining table with a corresponding gap in the ceramic tile on top that allowed the local termites to access a single cabriole leg of that table unseen. The table collapsed into a pile of sticks and red termite crap after a year. I kid thee not. Vicious, voracious, vile bugs.

If Gentle Reader has ever frequented flea markets and antique shops, or even perused photos of antiques, you will have seen the many holes left by furniture beetles. I own several old hammers, axes and planes with their wooden components riddled with bugholes. But how can you prevent bugs from infesting your valuable wooden objects in the first place without using highly-toxic, corrosive, and expensive chemicals containing lead, chromium and/or arsenic? Easy peezy. Borax is the answer.

A Non-toxic and Inexpensive Method of Wood Preservation

There are any number of effective chemicals available for wood preservation. Borax is what I recommend based on direct workplace experience. Its a naturally-occurring white powder sold everywhere as a laundry detergent additive. But it’s not just for washing Gentle Reader’s socks, oh no. It’s essential in many industrial processes, including blacksmithing, where it’s used as a flux when forge-welding iron and steel. Japanese blacksmiths use it too.

The vast majority of borax is mined in California where there are huge deposits in ancient lake beds. You may have heard of famous “Twenty Mule Team” wagon trains once used to transport borax from Death Valley.

For this application you don’t need wagons or mules, just water and borax powder, but NOT Borax-brand washing detergent. Both are sold as laundry additives, so don’t confuse them.

2 mule team wagon A borax mine in Boron, California USA

To prepare this wood preservative and insecticide, dissolve borax powder in warm water to make a 7-10% mixture. Then spray it onto wooden objects at-risk, or better yet, soak the wooden objects in this mixture and let dry. Be careful not to spray the cat or the carpet.

Borax messes with the internal functions of bugs and fungus, but it’s harmless to humans and domestic animals to handle, so long as you don’t soak in it and ingest it. Indeed borax and its variants are the only sure way to protect wood against bugs and rot without putting human life and health at risk. No VOC risk. No carcinogens. It won’t pass through skin. No environmental contamination risk (that’s important). Won’t corrode metal fasteners. It has no odor. And it’s cheap. These are all important reasons for woodworkers to use borax.

There are only two downsides to using borax. First, since it’s water soluble, you need to keep wood treated with borax from repeated wetting or the borax will leach out. Second, you need to keep wood treated with borax out of direct contact with soil because moisture in soil will, once again, leach borax out of wood.

I add borax to the water I soak my sharpening stones to prevent crud from growing. It works for years at a stretch, and doesn’t harm any variety of sharpening stone, synthetic or natural, nor does contact with dissolved borax harm me, or even irritate my skin, so long as I don’t drink it (see the Wood Finisher’s Pledge above). That said, I don’t bathe in it, and I understand that some people have a reaction, so don’t go crazy.

Borax also makes the water alkaline preventing rust.

But before using this mixture to treat wood, please recite the Wood Finisher’s Pledge along with me now: “I will not drink wood preservatives, use CCA impregnated toothpicks, nor wash my face with oven cleaner.”

A Quick, and Cheap But Slightly Toxic Way to Eliminate Bugs from Wood

Borax will kill bugs already in the wood given time, but is there a quicker way to get rid of those voracious beasties?

Here’s a technique to deal with wood-eating bug infestations I learned from woodworkers in Japan. I’m sure its not unique, but I’ve never heard of it being used elsewhere.

Before employ this methodology, please recite the Wood Finisher’s Pledge again, but with more feeling this time.

Simply find the entrance/exit holes bugs chew into and out of an infested wooden object and, using a syringe or pipette, squirt or drip a little gasoline into each of them. You might even soak the wood overall in a bit of gasoline.

But, be warned, because Murphy rules the universe and truly wants to hurt you and yours, be sure you do this outdoors well away from anything flammable. Also be sure to put out your stogey, give your Puffco Cupsy bong a rest, and dial down your “electrifying personality” because “hair on fire” is not simply a real risk around uncontained gasoline, it’s practically garan-frikin-teed.

After judiciouly and carefully applying this small amount of gasoline, you can wrap the object in plastic, or place it into some kind of airtight container, to allow the gasoline vapors to permeate the wood. Do this outdoors, once again, and refrain from smoking. The gasoline fumes will promptly send the bugs, their eggs, and all their chilluns to the big lumberyard in the sky. In nomine Patris et Filii et Spiritus Sancti, Amen.

After a few days, unwrap/unseal the wooden object and place it outdoors in the sunlight to remove the smell of gasoline.

This technique works perfectly, everytime, and cost almost nothing. The chemical companies don’t make a penny on this process which is why you’ve never heard of it.

YMHOS

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My dad had an upholstery workshop. As a student I worked some Saturdays removing a few hundred tacks. For tacks this is the best tool:

 

For nails the clawshaped tools wit a screwdriver handle are better