Highland Woodworking

Doug Gordy was introduced to woodturning by his father, Vernon, a master woodturner. Doug recalls going with his father to Highland Hardware (now Highland Woodworking) for the first time in 1985, when he was a teenager. It was a much anticipated and frequent destination as he grew up. When Doug moved away from Savannah, whenever they were visiting family in the Atlanta area, a trip to Highland Woodworking was mandatory. Vernon introduced his grandson, Parker, to woodworking when he was about 5 years old. Parker, a recent GA Tech graduate, has recently started woodturning. His dad, Doug, said Parker has to go to Highland and buy his own Oneway lathe now.

Doug & his wife, Sherri, raised their family in Savannah GA, where Doug had a successful career working for Gulfstream Aerospace. He loved the beautiful woodworking details in the planes and the exacting perfection of what they built. His way of unwinding after a day at work was to work on his lathe for 2 or 3 hours. He says you have to be completely focused to do woodturning, it made him put aside any stress from work & relax. Doug learned from his father & further developed his skills by taking classes and watching master turners. If he saw something new, he took it as a personal challenge to learn to how to do it. Next on his list is turning a lampshade. A bit of a renaissance man, his interests also extend to carpentry, welding, building cars (and planes, of course), and making his own tools.

Doug turns pieces on commission, & now that he has retired & relocated to Milledgeville GA, he looks forward to having more time to devote to his art. Now 86, his father customized a lathe so he can continue to turn in their newly completed shop. Doug enjoys turning large pieces, letting the wood dictate the design. He is happy to work with domestic wood, and will go out with his chainsaw after a storm & help clear a fallen or damaged tree in exchange for some wood. He feels he is giving the tree a second life when he creates something with the wood he harvests. Sherri handles all the finishing, with Danish Oil or Teak Oil and various stains.

Doug is partial to Sorby Tools. He jokes he now has more tools than Highland Woodworking, and with the exception of the tools he has made, almost all of them came from Highland. Doug says the knowledgeable people at Highland, who have helped his father, then him & now his son over the years are an incredible resource. If there was something he wanted & on the rare occurrence that Highland didn’t have it, they would help him search for it & facilitate the acquisition. They love what they do & their customer service reflects that passion for woodworking.

I recommended trying to build a desk for your first piece of furniture. The standard rectangle with four legs is simple enough for beginners to get stuck in, and will teach you valuable skills that you can use on more difficult projects.

I love using single sheets of ply to create a whole piece of furniture with little to no waste and there are many plans available online that can guide you through the process from initial measurements to putting the finishing touches on your new desk.

Here’s a basic (and free) step by step guide that can take you from sheet to desk with some basic power tools. The basic outline is as follows:

1. Gather supplies. Get your plywood, power tools, pocket hole jig, sandpaper and finish, clamps, wood glue, and fasteners.
2. Layout your pieces on the ply. This will help ensure you get the best use out of your material.
3. Cut out your pieces using your circular saw or track saw.
4. Trim them to size with the miter saw.
5. Dry fit your pieces, and drill your pocket holes for assembling the desk frame.
6. Now it’s time to do everyone’s favorite thing – sanding the surface and edges.
7. Once everything is sanded, you can do the final assembly.
8. When you have glued and screwed everything together, It’s time to put the finish on.
9. All that is left to do now is enjoy your new one sheet plywood desk.

I recommend using a track saw to cut the pieces, but you can achieve the same result with a circular saw, a straight edge, and a couple of clamps. You will also want a miter saw to cut the small angles on the legs.

That’s All Folks

I hope I’ve convinced you that plywood is worth your time – whether you’re a seasoned journeyman carpenter, or a beginner who wants to build something that lasts for years and looks beautiful in your home. Please join us over at Sheet Good to get some inspiration for your plywood furniture creations. You can also find many more posts that delve into all the different aspects of this fascinating material.

See Joel’s first post about building with plywood.

A professional cabinet maker and furniture designer – Joel was raised on a cattle farm in Mississippi and has spent the majority of his professional life in Atlanta, Georgia. After obtaining a degree in Industrial Design from the Savannah College of Art and Design, he pursued further qualifications in cabinet making. For over ten years, Joel has specialized in working with plywood, and now operates as a freelance designer for various furniture manufacturers. Find more of Joel’s writing about plywood design and project ideas at Sheet Good.