As I work on finishing the Anarchist Tool Chest project, I needed to finish the carving for the sides of the tills. Now, I wouldn’t ordinarily carve Poplar if I can avoid it, but this is the wood that was supplied as part of the class. In parts it was fine, in other is crushed like paper, ugh.
Anyway, I tried a variation of the Fleur pattern I found on an old chest that is at the Met. I like the little Fleur pattern to fill in the triangle left by the arc. Pretty cool looking.
That should be all the sliding till sides, so now it’s time to start putting them together and finding a while to fit them into the chest.
Yesterday we made a 100 mile trip up into the mountains to visit David Finck, highly talented woodworker and author of Making and Mastering Wood Hand Planes, one of the best woodworking books written.
David owns the last cabinet ever made by the late great James Krenov, I never thought I would ever see one of these in the flesh so this was a great privilege.
The scale of his work can be very deceiving, so the shot below next to David gives you some idea.
Inside the cabinet.
The tiny little dovetailed drawers with hand cut dovetails and pillowed fronts with hand carved knobs
With James Krenov's eyesight failing, he was unable to make the base and this came down to David to complete. His training at the College of the Redwoods and his many years cabinetmaking showed in the result which was delicately designed and crafted. He used doussie, one of Krenov's favourites, better known in the UK as Afzelia.
After a very nice home made lunch we descended to his basement workshop where I recognised many shots from his book including this fine old band saw from the 1930's. It weighs a ton and was built like a battleship. Not surprisingly it works very well, makes my Startrite look like a toy!
Whenever I see a workshop with no free wallspace I know it's a serious place.
David has recently turned his skilled hand to violin making and was leaving for a show the next day. I hope it goes well.
I'll leave this post with an iconic shot from the book showing his rack of krenov style hand planes, made for a multitude of tasks. The plane on the bottom left made from Cocobolo is my favourite and was made while David was at the College of the Redwoods.
I'm very grateful for the hospitality shown by David and his wife Marie, this alone made the trip to the US worthwhile.
Tomorrow morning, I depart Winston-Salem for a long and lonely drive to Cincinnati in the slow, loud and uncomfortable 24′-long truck (I can’t believe I’m allowed to operate this thing without a CDL license!). So I have a little time to kill. After four days of fun, frivolity and being on my feet nonstop, I just don’t think I have it in me to walk any farther than the room […]
I picked up the tool chest yesterday and slipped it in place by my workbench. I own so many chests it could be embarrassing were I not using them to store the tools we do our research and revision in. Many of the ones I own now are still stateside USA, but one day we will auction them off I am sure. I have decided to replicate this one as a pattern for making one because it seems like a practical size as a smaller chest for modern woodworkers without a bunch of bulky wooden planes to house. Those that do have can simply scale up. When craftsmen traveled they used chests like this one to traverse the seas and the continents. Especially those from the Britain and that includes Scotland and the Scots carpenters and joiners well famed for fine workmanship. Speaking of which.
I did the deal with Bill, the canny Scot that always gets more out of me than any of the other dealers I deal with but we still parted friends. He looks out for things for me and of course I think I showed you these two panel gauges before some time. Yesterday I cut up some of the tabletops for the new replication series I am doing on the table build and it was a joy to use something made by a man 80 or 90 years ago as a special tool for his kit. Sometimes using something like this is viscerally sensing in that his fingerprint is all over the design. It’s so well thought through and balanced. I picture him staring like me at a lump of partially shaped rosewood and thinking how this thing can be enhanced. Pulling the gauge line along the tabletop created a good line to cut to and soon I was gluing up the new tabletop ready for the next stage of filming.
There has been something about this table that has really made me look differently at life as a whole. Abandonment seems always a negative anyway but this piece wasn’t just abandoning something because t wasn’t functioning or nicely made with quality joints. I imagine it being discarded because “people don’t like brown furniture these days.” How sick is that. “and they like the nice stuff they can buy in packs from IKEA.” Sicker still. A CNC machine cuts everything out and a robot creates the rest and a person in a lab designs it on a computer somewhere in a different country and then I buy a “brown furniture” piece for £3 after is served for 140 years. Unlocking past methods and techniques is one of the most enriching experiences there is. Interpreting chatter marks from a spokeshave and knowing by experience that the marks only come from wooden ones is my reward to express for others. How do you expelling so valuable a thing?
The videos are very different than our usual work. Tomorrow I should be done with the series but the experience of buying the tables, transforming issues and recreating pieces that are now influencing my next years modern designs is priceless. I so love not working for money everyone. I so have loved my life living and being a lifestyle woodworker. No flat packs and no flat screens, no flat bed delivery trucks but multidimensional three-dimensional lifestyle woodworking I can live with until I pass.
Using recycled wood like this I don’t feel guilty working with real mahogany. I am glad I do and can. I sense the same my forebears did in working such fine wood and it really is a good resource for us. I just imagine how the Victorian joiners felt when they chopped and planed and chiselled such sweet wood with such even grain in wide boards. It has been a privilege all the way.
I got some responses about the 0.1 mm setting of the chipbreaker. For me personally that's nothing extraordinary. Usually I have it set a bit further away in my smoother, but when the need arises, there is no problem to set it that close. But I understand it is not easy for everyone. Here is a tip I read on UKworkshop.co.uk allthough I have seen it before.
I use a piece of softwood, Set the blade upright and push it down into the wood. Then I slide the chipbreaker down and tighten the screw.
The result when looking on the microscope is a very usefull 0.13 mm distance:
The greatest time and labor saving combination of tools ever invented. Universally endorsed by carpenters.
Otis. A Smith advertisement in Carpentry and Building Magazine, December 1888
This plane has been in my mother's family for years. I used it once, when I was a teenager, to cut the groove in the bottoms of some "long board" skis that I attempted to make. I think it had two cutters then, I used the widest one to plow with, both cutters have since disappeared.
Just the other day I was surfing eBay looking for a plow plane and I was a little shocked to find that this plane with most of its parts was up for auction! I think the bidding was at $1200 when I saw it, I have no idea what the final price was.
I was pretty happy to discover that I owned an Otis A. Smith Variable bench planer, Fales' Patent 1884, and to find out that Amos Fales was living in Denver, Colorado (just down the hill from me) when he received the first patent.
I pulled it out of a tool chest and cleaned it a little this morning. As I was wiping off some of the grime, I thought that maybe some of its parts once resided in an old Fordson tractor tool box that was in my grandfather's garage. I am pretty confident that those parts and cutters where thrown away by my grandmother and mother during different cleaning episodes, plus it would been hard for those parts to survive the mauling they must have received from my older cousins who ransacked the garage whenever they went to visit our grandmother.
There's the patent dates.
After some research on the internet, I realize now how rare this plane is and that it will cost me some really shiny pennies to start buying parts for it. I have a few contacts with a local tool collectors club, maybe I will start my search there.
I do have four nice Disston saw handles with screws and medallions that I would be willing to part with for some parts or even a reprint of the owners manual for this plane.
I am not selling this plane!
My mother always told me that this plane belonged to my great grandfather, John M. Wilson (1847-1906) and that my grandfather, Rufus Wilson (1881-1952), used it in his carpentry work. My great grand father was a photographer and farmer, but my grand father was known for his carpentry skills, I suspect that he was the one who acquired it.
While cleaning the handle I discovered the name of someone who once owned this plane - R.C. Jensen. I wonder who he was.
In every life there comes a time to cast off most of the material things that we labor to gain and maintain, those possessions that, ultimately, possess us.
Pretty philosophical, right? Well, the truth of the matter is that I need space. Anyone who has walked into my little shop in recent months has found it more cramped than ever. I’ve just got too much stuff in there. So I decided to take an inventory and get rid of things that I hadn’t used in the last year or items that I possessed in multiples. It didn’t take long for me to realize that gaining some much needed space would not, necessarily, be that difficult. If reality could talk, it would have said something like, “Hey! Dumb Ass, you’ve got three full size lathes here! Why? Who needs three lathes in a one man, 400 square foot shop? What are you thinking? You’re not thinking! One of them has to go!” There it was. Cold. Hard. Reality. Ugh….
The main lathe is a Nova 16-24-44 that I bought several years ago. Couldn’t get rid of that. Then there’s a Powermatic 45 that’s next on the list for restoration. It’s the lathe I’ve always lusted after. That one’s staying put. So. There it was. It had to be the Treadle Lathe. What? The Treadle Lathe? The heavy duty, double spring, spring pole lathe that could swing 20″ and center 48″? That lathe? The one I built with my own two hands? That lathe? Yep.
I’m a great believer in the notion that a true craftsman finds his joy in the process, not the product. But still, this was my baby. I was more than a little attached. But after thinking about it awhile, I decided to call a friend of mine. This particular friend is a hand tool aficionado, collector, student of woodworking history and a guy who, along with his family and friends, is building a log cabin with hand tools (non-powered). So I called him, explained the situation and, to my relief, he agreed to “adopt” the lathe. There it was, the lathe would have a new home. It would be well cared for, appreciated and I could visit occasionally. Several days ago we loaded it up into his truck. I suppose the feeling that I had, as the truck pulled out of the drive, was like the guy just gave his dog away (right after the dog had chewed up his new $500.00 Italian loafers). It was a mixture of emotions.
So now I have desperately needed space that I can use for assembly and finishing. But it is an unusual feeling. The shop seems to have lost some of its intimacy. Hmm? I wonder… Could there be some other unique project out there? I mean, hey, now I’ve got some room…
If you’re looking to cut those ‘disposable’ B&Q hardpoints out of your life and go with the greener and much more wholesome idea of sharpening your own saw, you need to start out with a good quality tool. I have some great saws coming up for sale on the ‘For Sale‘ page tonight, so bid in confidence, (they will be up around 8pm GMT). They all come courtesy of a gentleman who was down-sizing his house, so needed to move his collection on. It would be great if these saws went to people who aim to use them and sharpen them.
The eight- and five year-old girls living next door love to play make believe. True to their art, they make several costume changes during each “show.” From princess dresses to butterfly wings, their theatrical wardrobe is extensive. So much so, that their Mommy asked me to build something to organize their apparel. Considering the number of times our household has benefited from Mommies’ cake-baking skills—mmmmm, yummy Mommy birthday cake—I was only too happy to return the favor.
Here’s what Mommy was dealing with:
When it came to materials, my watch words were “inexpensive,” “functional” and “attractive.” So I picked up two (one for each girl) pine 1” x 4” x 6’s along with a length of ¾ oak doweling to serve as pegs for duds.
Square boards are boring, so I created some edge profile options and had Mommy choose the one she liked best.
With the panels shaped, I turned my attention to cutting ¾” holes to accommodate the pegs. My prototype used a ¾” Forstner bit to cut the hole clean through. That approach, however, meant that seating the peg left a portion that protruded beyond the back face. So rather than sawing and chiseling 12 pegs flush—that’s just too much, no-fun work—I chose to drill stopped holes instead. Problem solved.
I cut the 12 pegs to 3” lengths using a piece of pine as a stop.
Now before finishing the panels, I dropped by Mommies’ place to mark the placement of the wall studs. As for height, I was looking for a Goldilocks placement—not too low (the kiddies are still growing) and not too high (both the munchkins need to reach the pegs.)
After transferring the markings to the panels, I took them to the drill press to make holes for the screws. Then countersunk them to accommodate the 3/8” plugs to cover the screw heads.
A quick sanding and two coats of wipe-on poly later the panels were ready to mount.
That done, they were ready for service.
A free-standing mirror fits between the two panels so that the girls can check themselves before going out to play.
So far, the kiddies are using it faithfully. And Mommy is happy to have a bit less clutter in a kid-cluttered house. But is she happy enough to bake a cake? Well. Shakespeare said it best. “To bake, or not to bake? That is the question.”
© 2014, Brad Chittim, all rights reserved.
Before it got too hot yesterday and I abandoned ship to go buy a new TV (and ultimately returned to the shop to knock together a kludge to hold the TV and related paraphernalia) I made a credible start on the stained glass for the door of the Thorsen Cabinet.
I started by setting up a wood frame to hold the two copper surrounds I made earlier. The intent with the pattern board is to hold the two copper frames in orientation as they will be in the door, and to keep from springing the sides and messing up the fit.
I fit some paper into the wood frame, and started developing the pattern for the glass. I traces the inside edge of the copper frame, then sketched the “cloud” design in pencil, tweaking it until I was happy with it, then I inked in with a fine point sharpie.
The process for cutting the glass is pretty simple in concept, score and snap, but the reality is that curves add complexity. And the uneven texture of the glass gives it a mind of it’s own. I cut the pieces of glass for the left side first, but got a crack in the big one. That’s life, I bought extra expecting that nibbling out little pieces in a big sheet was going to be tricky.
I really love this clear glass. It has a few bubbles and an irregular hand-made appearance. It’s “iridized”, which means it has a thin metallic coating that gives it a purplish cast. Part of why this piece got away from me is that I scored it on the front instead of the back. The back is smoother. Also the glass needs to be well-supported when scoring, otherwise the pressure from scoring will start a crack.
So I ignored the bottom section and focused on finishing the top section first. I used grozing pliers to snap off any little pieces that didn’t come off and the score, then I ground the edge so it was a slightly loose fit in the opening in the copper.
Then I laid it over my pattern and traced the cut lines for the cloud design. I flipped the glass face down and scored it in stages. First a straight or sweeping cut to get close to the layout line. This can be snapped by hand or with “running pliers”. I’ll have to do a separate post on the tools as I don’t have pictures handy.
Once the first cut is snapped, I scored a service of shallow arcs into the inside curves. These will be snapped off using the grozing pliers. I’m not really very good at this, but it seems to work. If I can get within a 1/16″ of my line I’m happy.
After snapping all the little bits, and repeating the cuts on the other end of this piece, I’m ready to take it to the glass grinder.
These are the three pieces of glass I got to use for the cloud shapes. I’m starting out with the one on the bottom left, which is spear, white, pink and champagne. I suspect I’ll make a few pieces in more than one color as I go through this and decide what looks best. All of these have an iridized coating like the clear that I’m using.
Same process for the little pieces, with a slight twist. Since the glass isn’t clear I have to use a light box to see the pattern through the glass. I ink it onto the front of the glass, then flip the glass over on the light box and ink it onto the back. The difference in color between the two sides is surprising.
I score and break from the back, and grind from the front. I am aiming for a slightly loose fit between the pieces — not gaps (there will be some, and that’s OK) — but enough clearance for the copper foil that will wrap all the bits. Without the lead boarder the design looks a little anemic at this point. I’m also going to re-make one or two of the parts in different colors for more variety. But this is where I left off before my son convinced me to stop so we could go TV shopping.
For, at least the last year I have been seriously weighing my options when it comes to building a new work bench. I built my current bench at a transition point in my life. Tired of tooling around learning how to do a little of this and a little of that, I decided I would focus my creative endeavors on woodworking, something I had played with and enjoyed, but now set forth to attempt to master.
|The inspiration, Chris Schwarz's take on the Nicholson Bench|
At this time I also started blogging about my work and time in the shop. At the time I thought this was a unique idea (little did I know what I was getting myself into) My current bench, a hybrid idea between the Nicholson Workbench Chris Schwarz shows in his original blue workbench book and a bench he built called "The $175 Workbench". Made from pine with a laminated 2X4 top.
|The original, just finished circa summer 2009.|
|My bench as it sits today, in my perfect little corner of the world.|
I knew we were going to move after I built the bench, so in my naivete I didn't make the connection between the legs and the bench top very solid. In fact the legs are slanted boxes that attach to the top with lag bolts and the bottom shelf with carriage bolts. Not exactly bomb proof joinery. So the bench racks a bit when planing. I solved that by screwing it to the wall!
The second and larger problem. The top has warped over time and not just a little bit. Enough so planing it flat is less than feasible to it's survival. It's not that I can't work on it, and can't work around it. handling long stock is the only real time its a big issue. Mostly I'm just tired of settling and working around the issues included in something I could have, should have done better.
So I've been pining for a second chance, a new bench with no compromises, but finding the right materials is the tricky part. The combination of patience and fate has delivered the materials to my doorstep.
|The new workbench in its infancy.|
A week and a half ago, some folks I know dropped me a line, they had an old barn they had to burn down because they were selling the property it was on. As an after thought they thought I might like to salvage some material from it. If I'd had a few months time I'd have salvaged every usable stick, as it stood I had a one day window. I called a buddy and we went and got some beams.
I believe they are some softwood variety, which is fine with me. The big beam in front is a little more than 8x8 square. It will be the legs. The three thinner beams are around 4x8. Those will be edge joined together to make the top. They all come out to about 12 foot 4 inches long.
That means when I'm finished, unless I find something punky or bad. I have a chance at a workbench 12 feet in length and a little less than 24 inches wide.
|A close up of the row of benches show in Roubo's infamous plate 11 etching.|
That should work just fine. It'll mean rearranging the shop something fierce, but it will be a nice problem to have.
I've got a lot of nails to pull today and then the beams are going to have to wait for a little while. Maybe even the whole winter long, but soon I'll be starting and there will be no compromises this time.
Ratione et Passionis
As a crowd gathered ’round the Lee Valley Tools booth at high noon on Saturday, Sept. 13 at Woodworking in America 2014, Robin Lee, president, unlocked the chains and opened the cases to reveal a project the company has been working on for more than two years: five new Veritas “customizable” bevel-down planes (Nos. 4, 41⁄2, 5, 51⁄2 and 7 in the Stanley numbering system). I got a preview of […]
When I started writing this blog I never imagined I would end up writing so much. I just realised I have put up a hundred blog posts.
Calls for a little celebration, I think.
Looking back I must admit it has been a vastly satisfying endeavour.
I have been able to document my learning process as a hobbyist woodworker and share some of experience with other enthusiasts in India.
It has also been a great learning experience primarily because of the kind of feedback that I have got.
Apart from receiving great advice from visitors, I have also got an insight into the state of DIY woodworking in this country.
What Indian visitors want to know
Plywood: Indian visitors are extremely curious to learn about plywood and how to use it. There is not much interest in using regular wood primarily I suspect because of the difficulty in milling wood. Most Indian hobbyist woodworkers like me cannot afford or are not inclined to buy expensive power tools such as planers and thicknessers for home use. Neither do they have access to good quality hand tools or a place to learn how to use them properly. With plywood or board, on the other hand, there is no need for milling. With just a saw, a drill and a few other tools, hobbyists can construct useful and creative items.
Tools: Indian visitors want information on tools, how to use them, brands, prices, availability and so on. Some of the most popular posts in my blog are on circulars saws, drills and routers.
Over the next few weeks and months, I'll take a closer look at plywood, board and other man-made materials. I will also share plans and project ideas based on these materials.
I will also start putting in more tool reviews.
Hopefully that will address some of the concerns of Indian hobbyist woodworkers.
I would like to use this occasion to thank all visitors for stopping by to read, comment, and share.
My Salaam to all of you!
And now a little announcement
100th Milestone Contest!
To participate tell me about your favourite project and and email related photographs (jpg format, size below 1 megabytes). Also describe briefly what materials, tools and process you used and the challenges that you faced.
Second, in order to qualify you must follow me on Twitter and subscribe to my blog post by email. The idea is to use this contest to make more people aware about this blog. Doing both is easy - on the right hand side of any page in my blog, click on the "Follow Me on Twitter" button and fill in your email in the box above that to subscribe to my posts.
Email your entries to firstname.lastname@example.org with "India DIY Woodworking Contest" in the subject line with your full name, email address and mailing address.
Contest dates: 15th September to 31 October 2014
Eligibility: Open for Indians only.
Winning Entries: Two winners will be selected.
Prizes: The first winner will win a set of beautifully made miniature chisels.
|First Prize: Miniature Chisel Set|
The second winner will win two books titled "Do it Yourself Workshop" and "The Incredible Router".
Winners will be intimated by email by 15 November 2014.
Send in your entries today. I'd love to see your work.
14 September 2014
Tittelen på posten er også tittel på min ferske artikkel som har fått plass i boka “en vild endevending av al virkelighet”, Norsk Folkeminnesamling i hundre år. Boka kom ut i førre veke og vart slept på eit seminar som var ei offisiell markering av hundreårsjubileet til Norsk Folkeminnesamling. Ho inneheld 31 artiklar som på ulike vis viser mangfaldet i verksemda til Norsk Folkeminnesamling. Snikkarhandverket har ein viktig plass i denne samanhengen. I 1934 utarbeidde Olav Brattegard ei spørjeliste om snikkarhandverket og lista vart den andre som vart sendt ut i serien Ord og Sed. Svarmaterialet frå denne lista har eit stort omfang med sine 168 svar, mange av dei frå snikkarane sjølve. Mange av svara har gode forklaringar på ulike detaljar av snikkarhandverket. Eg har sett særleg på høvelbenken og bruken av denne. Som eg skriv i artikkelen kjem det fram av svara at ein bruka ei innretning som kan heite kjellingfot, ronghake, hallfast eller liknande, for å spenne fast emne oppå benken. Denne finn eg ikkje døme på norsk faglitteratur i snikkarfaget og såleis er materialet i Norsk Folkeminnesamling det einaste dømet på nemningar på desse innretningane og forklaring på bruken. På Academia.edu kan du lese artikkelen: https://gu-se.academia.edu/RoaldRenmælmoKjellingfoten kan brukast til å feste ulike ting på benkeplata på høvelbenken. I samband med høvelmaking festar eg ei støtte som eg brukar når eg skal kløyve emne til kile til høvelen. Foto: Roald Renmælmo
Eg har tidlegare skrive om ronghake i Molde og Volda som to døme på korleis slike kan sjå ut. Eg har også skrive om korleis ein smed tolkar seg fram til korleis slike kan ha vore smidd. Både eg og Tomas har skrive mykje om dette på bloggen og gjennom det har vi sett oss inn i kva som rører seg kring dette emnet rundt om i den engelskspråklege verda. Lost Art Press har på sin blogg ei rekke postar om kjellingfot, eller “holdfast” som er ei vanleg nemning på Engelsk. Dei har også ein post der lesarane av bloggen kan bidra med deira lokale nemningar. Høvelmakar og stolmakar Caleb James har utvikla ein samanleggbar høvelbenk der han brukar kjellingfot på ein ny måte for å lage ei framtang på høvelbenken. Popular Woodworking har ein nettartikkel der dei testar ulike modellar av kjellingfot for å finne fram til kva eigenskapar som er viktige. I denne testen prøvar dei ut dei vanlege kommersielle modellane. Det som er mest interessant er at dei får med seg ein smed til å smi nye hakar og får med smeden i drøfting av korleis kjellingføtene må vere for å fungere godt. Det er mykje likt arbeidet vi har gjort med smedane Mattias Helje og Øystein Myhre.
Arkivert under:Killingfot / hallfast / ronghake
We splurged today and replaced our 20 year old, 28″ CRT TV with a modern HD setup. But of course the new behemoth won’t fit on the existing stand, and to keep things interesting no place in town had an base that was big enough for it. Honestly, I’m glad. The ones they wanted to order for me were UG-LY, and cost almost as much as the TV did.
So I poped over to Home Despot and picked up a box of screws and two sheets of 3/4″ plywood and decided to make a simple stand. It took me about two and a half hours to reduce the two sheets of plywood to the cabinet you see here. It’s not fine furniture. It isn’t even medium furniture, it’s just this side of coarse. But it’s cheap and functional and will serve until I can design and build something nice.
I didn’t sand this or put any finish on it, the whole family was eager to watch a couple of episodes of Dr. Who. In fact I forgot to drill the holed in the back to pass the cables through, so the X-ox and Satellite Receiver are still sitting on top. I’ll drill the holes and get it set up properly. The top is rock solid, the middle shelf could use a brace (or a face frame), but it’s not critical. This is stopgap at best (which probably means I’ll be using this for the next 5 years).
On the off chance you aren’t tired of Adamstown yet, this might do it. I was going to post something else for a few days but I am stuck in a hotel with connectivity that makes AT&T DSL look good. No, AT&T DSL IS bad. Nothing wrong with this set, I just thought you might like go somewhere else for a few days.
With these encouraging words, I offer you a set of pictures of smalls from that place. First is this small painted wall box:
This poor cabinet has had a hard life:
and is still slightly toasty on the back:
Notice the back is unpainted. They really didn’t care about furniture backs much. More on that later.
This is billed as a Lancaster, PA folk art child’s jelly cupboard.
I have no reason to doubt them.
This is another unusual wall box. There’s not much of a slant to the lid. It’s nearly horizontal.
And in some odd cost savings measure, they only used one hinge.
And lest you think there is only small casework, there is also small seating.
If you want to look at the rest of the smalls, go to my Flickr set HERE.