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Updated: 20 min 38 sec ago

CAD to CAM to CNC: Part Six — 10 Different Vise Chops

Thu, 09/07/2017 - 10:37am

In my last few posts, I showed how two different vise chops designs were created for the BARN workbenches. One technique was based on an easy to use 3D CAD tool: extrusion. Armed with a squiggly line, that gave me a 3D ripple in a hurry. The second chop was created using rule-based clone copies of simple geometric shapes to create an array. That gave me a big set of […]

The post CAD to CAM to CNC: Part Six — 10 Different Vise Chops appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

Video: Build a Backyard Propane Forge for Less than $100

Thu, 09/07/2017 - 6:46am

What the heck? Why would I want a forge, I’m a woodworker! Ah, but I have had the pleasure of watching a forge in action (very cool, lots of fire and sparks!) for a number of video shoots creating tools and hardware – and it was fascinating! But I kept coming back to the issue that I don’t have a forge and it seemed like a rather large ask to […]

The post Video: Build a Backyard Propane Forge for Less than $100 appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

Tricks of the Trade: Gas-powered Plane-till Lid

Wed, 09/06/2017 - 9:35am

I have a meager collection of handplanes made up of mostly dog-meat users. I like using planes that have history because it’s fun to think about what each might have made during the last 100 years. None of my planes are particularly nice, but I do want to keep them from getting destroyed. For a long time, my planes cluttered my workspace, got knocked around on my bench and were […]

The post Tricks of the Trade: Gas-powered Plane-till Lid appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

Back to School: Six Thoughts on Getting Started at Woodworking School

Wed, 09/06/2017 - 3:00am

Across the world, students are heading back to school – and some of them are on their way to woodworking schools, like The Krenov School (my alma mater), North Bennet Street School, Center for Furniture Craftsmanship and many more. It was only a few years ago that I was gearing up for the same journey – and I have a little list of learning moments (i.e. screwups/mistakes/regrets) that I want […]

The post Back to School: Six Thoughts on Getting Started at Woodworking School appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

How to Create a Striking Continuous Grain Veneered Cabinet Edge

Tue, 09/05/2017 - 8:47am

In response to a recent post about edge banding panels, a reader asked how I’d made the grain on a panel’s door run continuously around the corner and through to the cabinet’s side. (Above) The grain in question is striking, which makes this treatment so effective. The technique is ridiculously simple – so simple that some readers would come up with the idea themselves, then think “that can’t possibly be […]

The post How to Create a Striking Continuous Grain Veneered Cabinet Edge appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

Congratulations to Al Spicer – Grand-Prize Winner, 2017 Excellence Awards

Mon, 09/04/2017 - 4:00am

We had a heck of a time deciding on the Editors’ Choice winners – and the Grand Prize winner – in the 2017 PWM Excellence Awards. There was so much outstanding work from which to choose. But we had to pick…so here they are: The Editors’ Choice and Readers’ Choice winners in each of the five categories, led off by the stunning work of Al Spicer – recipient of the Grand […]

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Categories: General Woodworking

CAD to CAM to CNC: Part Four — Creating a 3D Surface

Thu, 08/24/2017 - 8:51am

In earlier posts, I used CAD software to create the 2D design for the BARN Workbench vise chop and the I built a pin registration board for two-sided machining on my CNC. Rather than a square and blocky shape for the vise, I used 3D drawing tools in Rhino3D to give it a gently curved shape. Now, for the fun part: creating 3D textures and patterns that are applied to […]

The post CAD to CAM to CNC: Part Four — Creating a 3D Surface appeared first on Popular Woodworking Magazine.

Categories: General Woodworking

How to Add Feet to a Small Box with Alan Turner

Thu, 08/24/2017 - 7:30am

Let’s face it, a lot of woodworking is really box building. The good news is that a little bit of simple joinery and a little extra effort can make any box look incredible! The perfect example is a jewelry box, or other small-box build. By adding feet to the box it quickly becomes more than a box. The type of feet can define a fairly plain box design by style. Make […]

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Categories: General Woodworking

Tricks of the Trade – Sander Circle Jig: Make Perfectly Round Wheels Quickly

Wed, 08/23/2017 - 9:38am

I find myself needing a lot of small circles for use on wooden toys. When I cut those disks out with a circle-cutting jig on the band saw, the edge is a little too rough, so I’ve made a fixture for the disk sander that makes quick work of sanding the wheels perfectly round and smooth. A ledger strip on the bottom plate of the fixture fits into the sander’s […]

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Categories: General Woodworking

Reclaimed Wood Sign for a Groundhog’s Castle

Wed, 08/23/2017 - 6:03am

We are very fortunate to have cats, chickens and a toddler in our lives. In our garden and in the woodland behind it, we occasionally see deer, squirrels, chipmunks, turkeys and many types of birds that either live in the woods or pass by. But it seems that the only animal that we did not intentionally acquire, but made a lovely home in our garden, is a chubby groundhog we […]

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Categories: General Woodworking

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