Hand Tool Headlines

The Woodworking Blogs Aggregator

 

Be sure to visit the Hand Tool Headlines section - scores of my favorite woodworking blogs in one place.  Also, take note of Norse Woodsmith's latest feature, an Online Store, which contains only products I personally recommend.  It is secure and safe, and is powered by Amazon.

Search

Lost Art Press: Chris Schwarz

Subscribe to Lost Art Press: Chris Schwarz feed Lost Art Press: Chris Schwarz
Updated: 3 hours 50 min ago

Useful Device for Rebating and Grooving

Thu, 07/13/2017 - 7:03pm
Useful-1

FIG. 1. HOW THE APPLIANCE IS USED. The arm A fits over the far edge of the work and is held by the wing nuts Y. Note that the work overhangs at the front edge.


This is an excerpt from “The Woodworker: The Charles H. Hayward Years: Volume IV” published by Lost Art Press.

Anyone using the Stanley or Record combination and multiplanes, or indeed any form of rebate or grooving plane, will no doubt have experienced difficulty in holding the work in position when it is too small or too awkward to be held in the vice. Here is a gadget that is extremely useful in overcoming that difficulty.

Useful-2

FIG. 2. PLAN VIEW WITH MAIN SIZES AND DETAILS.

Made of hardwood, it is capable of accommodating material of almost any length, up to 15 ins. in width, and of thicknesses varying by sixteenths of an inch from 1/4 in. to 1-1/16 in. The one side of arm “A” (see Fig. 2) takes pieces 1/4 in., 1/2 in., 3/4 in., 1 in., thick, the other 3/8 in., 5/8 in., 7/8 in. Intermediate measurements from 5/16 in. to 1-1/16 in. can be obtained by inserting a 1/16 in. thick washer under arm A. Other measurements can be arrived at by using thicker washers, though 1 in. is normally ample, anything thicker being suitable for the vice.

The diagrams show the construction of the device and call for little comment. Arm A is attached to slides E by 2-1/2 in. bolts, the heads of which are sunk. Note also that the head of bolt X is sunk below the level of pieces B and D (see Fig. 3).

Useful-3

FIG. 3. HOW BOLT X IS RECESSED.

To attach the device to the bench it is necessary to cut a number of mortises, 1-1/4 in. by 1/2 in., 6 ins. apart along the edge of the bench. Where the vice is flush with the edge of the bench the mortises will have to be cut in the bench top, but where the vice projects any distance an extra fitment can be screwed in position. The mortises in no way interfere with normal work, and once cut require no further attention. Two hardwood stops  are then all that are necessary to hold the device rigid on the bench. These should be about 4 ins. long and a tight fit in the mortises.

Useful-4

FIG. 4. METHOD OF HOLDING NARROW WORK.

The method of use is as follows. Attach the device to the bench by means of bolt X passed through one of the mortises. Now drive the stops into the adjacent mortises, allowing the one towards which the planing is to be done to project above pieces B and D. This will act as a planing stop. The rear stop is driven below the level of B and D and serves merely to prevent the device swivelling due to lateral pressure. Here it may be noted that the outer edge of piece B projects a little over the edge of the bench as in some cases it may be required to act as a guide to the plane. Where a long strip is being rebated, for example, the front stop may be driven below the level of B and D and, the device being fixed in the middle of the bench, the bench stop used as the planing stop.

The work is placed on top of the device, its near edge projecting slightly beyond the edge of B and its end against the planing stop or the bench stop. Arm A is slid up to the far edge of the work and bolts Y tightened. Fig. 1 illustrates the method. By this means the work is held rigid.

In some cases, when the work is narrow, the construction of arm A does not permit of the work being clamped down, as the projection of A interferes with the plane. The method then is to reverse arm A, as in Fig. 4 in which case it serves merely as a lateral stop and not as a cramp.

Meghan Bates

 


Filed under: Charles H. Hayward at The Woodworker
Categories: Hand Tools

Last Chance for These Sticker Designs

Thu, 07/13/2017 - 5:02pm

This is the last call for the three stickers designs shown above. I’m busy designing three new stickers for my daughter Maddy’s sticker empire – these new designs should be ready in August.

You can order a set of three stickers from her etsy store for $6 (which includes shipping) here. Yes, she accepts international orders with a small upcharge.

Or, for customers in the United States, you can send a $5 bill and a SASE (self-addressed stamped envelope) to Maddy at:

Stick it to the Man
P.O. Box 3284
Columbus, OH 43210

She’ll put the three current sticker designs in your envelope and mail them back to you. These are nice, 100-percent vinyl weatherproof stickers.

Maddy turned 21 this year, so I always wonder how much of her sticker profits go to food and how much goes to, ahem, “liquid food.” She assures me she is buying a lot of turkey sandwiches with the sticker money. Can you ferment a turkey?

— Christopher Schwarz


Filed under: Uncategorized
Categories: Hand Tools

Meet the Author: David Savage

Wed, 07/12/2017 - 3:58pm

1_IMG_9458

One of the books I am most excited about publishing is David Savage’s “The Intelligent Hand,” which is supposed to be in my hands for editing by the end of the year. As many North American woodworkers are unfamiliar with David and his work, I asked Kara Gebhart Uhl to write  this profile, which covers David’s life and work in both art and furniture. I hope you enjoy it as much as I did.

— Christopher Schwarz

“The story of my life is a whole series of failures in lots of ways,” says David Savage, an artist, designer, maker and founder of Rowden Atelier, a furniture design school and workshop in North Devon, England. “You don’t look at how you fall over, but it’s kind of how you get up again, the whole process.”

And David did get up, again and again. Some may call that a solid work ethic, perseverance, moxie. Or, when a young family is in the picture, survival. Perhaps, though, the getting up again is simply the root of being a maker.

David says it took a visit from Christopher Schwarz in 2015 to define the culture of Rowden. It was then that Chris noted a strong line of identity coming from the Arts and Crafts Movement to Rowden students.

That, says David, is what Rowden is. “It’s not the celebration of the flowery wallpaper of Arts and Crafts, but the celebration of who a craftsperson is — the treatment of a maker not just as a pair of hands to manufacture stuff but as a genuine contributing human being making something that’s worth having. The celebration of that is what we do here at Rowden.”

Every time David faced a challenge or failed in some way, the act of starting over came from an acknowledgement of worth. Sometimes it took an outsider. Sometimes the realization came from within. But it was the title of maker, with all its history and meaning, and the innate desire to make something worth having, that pushed David to get up and create, not just a piece of furniture, but a life, and one he deemed worth living.

Art in the Place of Speech

Born David Binnington in 1949, David grew up on the Yorkshire coast in post-war Bridlington. Both his parents were entrepreneurial and relatively prosperous. His mother, a hairdresser, owned several shops in town. And his father, an importer and manufacturer of soft drinks, owned a small factory.

“My childhood and youth were afflicted by a stammer,” David says. “Have you seen that movie, ‘The King’s Speech?’ Then you appreciate a little bit of what it’s like to have a stammer. Being inside that person with a stammer is awful in that you know where the problem lies, you know that words beginning with ‘b’ are a nightmare because you’re blocked with those. You can see those words coming up in the sentence ahead of you so the tension gets even worse. I describe it as being like trying to talk and eat a very droob-ly bacon sandwich at the same time. It’s just awful.”

David grew up quietly, rarely speaking but always listening — a skill that has served him well. “One of the great arts of being a designer is to be a very good listener so you hear what the client is actually telling you,” he says. “Most of us don’t hear. We only perceive a certain proportion of anything. I was a good listener because I didn’t say anything.”

With conversing being nearly impossible, David was drawn to art, which required little to no speech. His dedication and strong portfolio earned him a spot at The Ruskin School of Art at the University of Oxford in 1968.

“It was unlike a lot of the current art schools in that it was very requiring of you to gain skill in drawing, especially,” David says. “Mid-Atlantic expressionism was the happening thing. So you have studios filled with dry ice and naked bodies. This is the liberated 60’s and everybody is having a gas. They’re all on acid and weed and it’s a blast. But I didn’t go that way. I wanted to learn. Something told me I needed to learn how to do this. I needed to have a skill in order to be expressive. What was being thrown out at that time was the very idea that you needed a skill to be expressive, that skill was an inhibition to expression. I think that’s nonsense.”

The school, originally called the Ruskin School of Drawing, was founded by John Ruskin in what is now the Ashmolean Museum of Art and Archaeology. (In 1975 the school moved to its current location on High Street.)

“So I went to this very fussy old art school, which was in a brilliant place,” David says. “It was in a few rooms in this fabulous museum. … It has all kinds of things from Egyptian sarcophagi to Samurai armor to Greek sculpture. Fantastic Greek sculpture. So if you’re me and 19 from Yorkshire, this is a mind-blowing experience.”

Much of what David learned wasn’t necessarily taught, but rather absorbed through the skin. “If you want to go out for a cigarette you have to walk from the studios through the Greek sculpture collection to sit right outside the door so it just becomes a part of your day, looking at genuine Greek sculpture from 400 BC carvings.”

David describes the school’s teaching methodologies as old-fashioned: You couldn’t draw the life model until you spent the better part of three months drawing Greek casts. “You were asked to use your eyes,” he says. “You used drawing as a means of looking very hard, because that’s really what drawing is: It’s looking very hard and exercising your eyes and your hands and actually coordinating them.”

Learning how to draw this way has allowed David to see better and that, he says, is the key to becoming a good maker.

“The thing I teach my students now is if you want to be a really good maker you really need good eyes and you need a hand that draws well enough. You don’t have to draw like an artist. You just have to draw well enough.” This, his says, provides you with another tool. “Drawing enables you to work out the inside of that joint and how those two parts come together. You can sketch it out, you can draw it, you can think it out, you can X-ray the joint in your head and sketch it out immediately. It’s a tool.”

This tool allows makers to create their own visual vocabulary, outside of images found online. And this, David says, he learned way back in the 1960s.

 

1_7-1170x800

A drawing by David Savage.

“When you sit down and you draw something, some of it you like the shape of it,” David says. “It may be a seashell or a bit of a twig or maybe the shape of a woman’s leg. You sit down and you draw it and you put down five or six well-observed honest lines. You don’t need to draw it anymore. That image goes into the back of your head, into your visual vocabulary. It becomes part of your visual vocabulary and you build up that visual vocabulary in your lifetime. And so you sit down 30 years later to draw a table leg and what pops off on the end of your pencil in your complete unconsciousness is something observed maybe 30 years ago. This is part of your visual vocabulary, it’s the stuff you internalized. This is very different from Pinterest or Instagram, which is external, not internal. So I learned to draw, which is a very powerful thing.”

After earning his undergraduate degree David says he had another amazing stroke of fortune: He won a postgraduate place at the Royal Academy Schools in London. Centered smack-dab in the middle of the art world on Cork Street and Bond Street, among all the galleries, was David, “this guy from Yorkshire who stammered a lot,” he says. He was given a grant, a studio and the pick of teachers for three years. “Crikey,” he says. “It was a wonderful experience.”

After graduating from the Royal Academy of Schools in 1974, David teamed up with a fellow student, Desmond Rochefort, and together they created The Public Arts Workshop. It was after living in, what David calls, “the guts of the art world,” he became more interested in something that didn’t exist in Britain at the time — public art. “I didn’t want to get involved with the galleries or selling the commodities of paintings,” he says. “But I wanted to be a painter.”

Together, David and Desmond painted the Royal Oak Murals in Paddington. This lead to the Cable Street Mural Project.

 

1_cable-street-mural

Cable Street Mural Project

“In 1939, an organization called the British Blackshirts tried to march through a very largely Jewish area in East London,” David says. “They tried to have this march down Cable Street, and there was a huge riot. They were stopped from marching — the local uprising actually prevented them from doing that march and it became very famous. It was called The Battle of Cable Street. And it was one of those events that prevented the growth of fascism in Britain in the 1930s.”

Beginning in 1977, David raised money and worked on designs for a 70-foot-high mural depicting the battle on an old wall of what used to be Stepney town hall on Cable Street. He had hoped to have two assistants, but there was never enough money for that. So for three years David ran up and down the scaffolding that covered the wall, drawing and painting.

And then, a right-wing organization vandalized it.

“I crashed and burned,” David says. “I was left damaged and with no confidence and thinking, I don’t want to be a mural painter anymore. If I go back to Oxford on a scaffold, it’s going to kill me. So I pulled out. And I’m not greatly proud of that, but I knew that I had to, to stay alive.”

The project was picked up by someone else and completed, as David says he knew it would be. But then he wondered, What next?

The Origins of a Furniture Maker, in the Style of Gimson

David liked being physical. He didn’t mind running up and down that scaffolding — he knew it was good for him. He wanted to use his brain. He wanted to use his hands. “I wanted to use all of me and I was fed up of not making a living out of this.”

In the meantime, he made some furniture. “When I say ‘furniture,’ this is just four bits of wood held up with screws,” he says. He made something for the garden, using pine, screws and glue. This led to a new train of thought: “Maybe I could make things,” he says. “Maybe I could use my hands and my knowledge. I wanted something to use my aesthetic sense and what became particularly inspiring for me was the Arts and Crafts Movement.”

Particularly, Ernest Gimson — trained as an architect he set up a workshop in the Cotswolds countryside where he made what was at the time (he died in 1919) modern English furniture. “I thought that was a role model that I could follow,” David says.

David also looked to Edward Barnsley, another key figure in the Arts and Crafts movement, along with The Edward Barnsley Workshop. And then came Alan Peters, author of “Cabinetmaking: The Professional Approach” and former apprentice of Barnsley. David visited Alan and enrolled in a short, two-week course with him.

“He was instrumental in turning me into a functioning furniture maker,” David says. “It was his example that I very much took to heart. I wanted a workshop like Alan’s. And I wanted to be a craftsman.”

There were other influences. David was inspired by James Krenov’s aesthetic. And John Makepeace’s clear idea on how to run a business. “His example was you needed three legs to stand on and I thought that was interesting,” David says. The legs? Technique, design and business. “And I thought, Hey, that makes sense.”

At this point David was still living in London, living on social security. “They didn’t think very much of my retraining myself but they had a kind of tolerance of it for a little while,” he says. That tolerance, along with the bit of money people began giving him to make pieces, allowed David to learn.

“I read a lot of books,” he says. “I read Charles Hayward, anything by Hayward I could get a hold of. I read back copies of The Woodworker magazine. I was very good at using the library. My local librarian was my best friend and she would get me books from all over the country.”

Around this time David also met someone, a friend of his first wife. “He was a wonderful craftsman and he didn’t want to teach me anything,” David says. “So I said, ‘I’ll come work for you. You don’t have to pay me anything.’ And he thought that was very unusual. So I’d go and spend time in his workshop when I could and he had a very Japanese way of teaching in that he would completely ignore me. And then when he saw me in a desperate trouble he’d throw a scraper blade at me and say, ‘No! No. You do it this way’ and walk away again. But his example was very powerful.”

Upstairs in David’s house was a small studio, which David turned into his workshop. He struck deals. He told family and friends that if they bought materials and paid him enough to buy a new tool, such as a router, he’d make them a piece of furniture. “It was a step,” David says.

His client list, and reputation, grew.

Then, the Irish bombed London. David’s wife at the time had just finished training to become a teacher and was looking for a job. So they looked outside of London and ended up in Bideford, a port town in north Devon.

“Everybody that spoke to us said you’re crazy moving out of London,” David says. “You’re crazy moving away from anybody who might want to buy anything you want to make. And that was true. But it also made some kind of sense. We actually needed to get out of the bloody city and now I know why. It was actually the requirement to be in the countryside.”

(We’re skipping ahead now, just for a moment.) Rowden overlooks a meadow, a lake and trees. It’s not far from the beach, shells and water. David needed to be rooted in the countryside, in the same way Ernest Gimson did. It wasn’t until years later that David made this connection of craft and place — of what’s required, for some, to be a maker.

A Change in Name, Success and Failure

In Bideford, David says a very curious thing happened. His first wife’s surname was Savage. Although not married at the time, they had lived together nearly 20 years and in Devon, while looking for a property to buy, David would tell agents his last name was Savage. “I couldn’t say my own name, because it began with a ‘B.’ Binnington is still a word I would rather not say if I could.”

But Savage.

That was a name he could say with confidence. For the first time in his life, David could finally introduce himself. “And it was a new town so no one knew us,” he says. “And curiously, it kind of unlocked things. If you can say who you are, if you can introduce yourself, then it kind of became slightly easier. So that rather changed things.”

David legally changed his name to David Binnington Savage. And with his new name, his stammer began to lessen.

In 1983 David established David Savage Furniture Makers in Bideford. He found a big building that needed a lot of work, and he rented it. He also began writing for magazines. He would teach himself how to sharpen a scraper or use a hand plane and then, he’d write about it. Between 1983 and 1990 he wrote a monthly column in The Woodworker magazine called “The Craft of Cabinet Making.”

He made furniture for clients in London and assembled kitchen furniture for a builder on a monthly basis. Then a local furniture maker who was teaching students wanted to stop teaching. He asked David if he would take on two students who still needed to finish out their course. David said, “No.”

“And then I went back and started assembling these kitchen cabinets and I thought, Maybe it would be easier than actually doing this.” So he agreed to take on the students, who had only made a bench and an oilstone box in their first six months. “They came and they started to pay me money,” David says. And he taught them things he, himself, had only just learned how to do.

This, too, David realized, tied back to the Arts and Crafts Movement. Over the next few years he established a system where he allowed students, but always had more craftsmen than students in the workshop. This resulted in him being able to choose his best students as employees. “None of this was my great plan,” he says. “It just evolved that way.”

By now David was making pieces every day, and every single piece coming out of his shop was his design, his imagery.

One of his early students and a former PR executive, Malcolm Vaughan, taught David the art of writing a press release and the importance of nice photographs. “It was almost that not a month wouldn’t go by when a piece made by David Savage wasn’t in the magazines,” he says. “One of them went viral and boom! We were making Camelot chairs for everybody and everyone.”

1_camelot

Camelot dining chair by David Savage

The first Camelot chair was for now longtime clients Mary and Derek Parks.

David had made a large walnut reception desk for a corporate client in London. “A few weeks later I got a phone call saying they’ve sold the building [what was then the new Covent Garden site] and I said, ‘Horray!’ But they didn’t want one of my desks.” The new owners wanted a different desk, and David says he was heartbroken. And then mad, when he learned that the desk had gone to the managing director’s country house in Dorset.

“I tried ringing up this woman and I was not happy that it had all gone wrong,” David says. He finally got a hold of the managing director’s wife, Mary Parks. She loved the desk and wanted David to build more furniture.

David was bitter. But a few days later he drove to the Parks’ residence in Chelsey. “Money was pouring out of the whole place, you could see it,” he says. David met Mary and the two discussed design options for a dining room table and chairs. “And then her husband, Derek, walks in and he’s three sheets to the wind, totally pissed,” David says. Derek invites David to his house in Dorset. “And I was thinking, Christ. These people are going to be my clients and I hate it.”

Two weeks later David met Derek at his 15th-century Dorset manner house. “Derek was then a totally different person,” David says. “He was in the process of restoring [the house] in the most exquisitely sensitive way.” But more inspiring to David was this: “He took me around and he introduced me to all his gardeners and his chauffeur and the guy who polished his shoes, and he’s speaking to them, telling me about their children and about who they are and what they were doing. And he blew me away because I got the sense that this guy was operating on a totally different plane from me. He was an extremely high-functioning man. He was able to deal with people in a way that I couldn’t conceive of dealing and I was blown away by that.”

Derek and Mary spoke to David about their wants and needs, and David listened. And that, David says, was the first time he thought, “I can actually do this.”

“If I can find people that want to have really good furniture, I can do this,” he says. “I can do this and I can make a profit out of it.”

David hired a photographer to take a picture of one of the Parks’ dining room chairs and it struck a chord: “That photograph of that chair was in every color supplement of every glossy magazine for the next two years,” he says.

David had made it.

“It’s those kind of steps which are invisible, in that you don’t know you’re going to do that but then you do,” he says. David didn’t intend to build a furniture business, but he did. In 1984 David became a member of the Devon Guild of Craftsmen followed by the Fellowship of the Society of Designer Craftsmen in 1992.

1_lovechairs_2

Love Chairs Version 2

1_honduras-rosewood-chaise-lounge

Honduras Rosewood Chaise Lounge/ Day Bed

1_perseus-chair-main-L

Perseus

1_psychiatristdesk

The Psychiatrist’s Designer Chair and Desk

He was happy. “Happy as a clam!” he says. “Totally involved. Totally engaged. I didn’t know where we were going but I was making furniture and getting more confidence in dealing with people.”

Then, bankruptcy.

“Things are flying along really well,” David says. “I made a great mistake in buying another workshop.” At the time David and his employees were in a 2,000-square-foot workshop and they were simply out of space. Fifty yards down the road was a 3,000-square-foot workshop — well insulated with three-phase electric. For years it was for sale but David could never afford it. Eventually the price came down to a point where he could no longer resist. He bought it.

“And that was a disaster in that you no longer have one workshop, you have two,” he says. Employees argued over who got to work in the new shop. “It was not a cohesive unit in that everybody could sit around the fire at lunchtime and they could have a conversation. They could have two conversations and that was a nightmare. That was a big mistake.”

Around this time David was coming out of the recession. He had laid off staff, but things seemed OK. Until, “I got in another classic mistake,” David says. “I got a big customer. A big customer that wanted a lot of furniture, really liked my work, his wife really liked my work.”

The customer was a city trader for Merrill Lynch. He had just come from the United States and bought a house in London. “I did a load of drawings and made the mistake of saying, ‘Yes, we can do all of that,’ which mean that I pretty much had one customer for a period.”

The work, which was spread over four or five benches, was intended to be done in three stages. David and his employees completed the first stage and they were paid. “It was the second stage that got me,” David says. “I went up there and he wasn’t there. The house was closed up and he had gone back to America. I couldn’t get a hold of him in any way. I couldn’t get a hold of him through his company. They wouldn’t let me speak with him. So I was left with a pile of furniture I couldn’t sell. No money coming in and bills to pay. My only option was to go bankrupt, which I did, which is a bit of a life-changing experience.”

David closed the Bideford workshop. “I was thinking, What the hell am I going to do now? I’ve got a young family, a baby of 18 months, and what am I going to do now?”

He says the experience was akin to stepping off the conveyor belt of life. “When you’re on the conveyor belt of life you’re moving and this time you can take a step off it and you can observe the conveyor belt and see what is happening.”

Sometimes, though, it takes someone else to push you back on the conveyor belt. And for David, one of those people was a client, Maggie Rose.

The Value of a Craftsperson, Both as Maker and Human Being

David’s tools, benches and furniture in process were all slated to be sold at auction. Maggie called and asked if she could buy the unfinished pieces of furniture and then give them back to David for finishing.

“Then someone rings up and says, ‘I really like those chairs you made for me and I’d really like a desk,’” David says. “And I knew all these craftsmen in all these workshops so I was all set up doing drawings for clients and selling furniture and having it made in various workshops around me.”

This worked for 18 months.

“That was really quite good,” David says. “I hadn’t a workshop but we were actually functioning. We were doing the jobs of meeting clients, doing drawings, taking orders, getting furniture made, getting paid. Everybody was happy. Until my second wife, Carol, said, ‘David, you know that room you’re in in your office?’ I said, ‘Yeah.’ She said, ‘Well, you can’t have it anymore.’ And I said, ‘Why?’ And she said, ‘Because I’m pregnant. I’m going to have a baby.’”

So then David was faced with putting his foot back on the conveyor belt, the one that required a workshop. He was tentative, but knew he had to take the plunge. He wrote an advertisement for the local paper: “furniture maker looking for barns to convert.”

“I wanted to be out in the countryside,” he says. “I wanted the green fields around me. So I found myself at Rowden.”

David met a maker, Nick Chandler, who he employed. For four or five years the two of them worked together, and David calls that time a period of great liberation. Without having many employees to support, David was able to take more risks with his designs.

bananas_drawing_2-750x1007

1_bananas

Solid Ebony and Pearwood Lamp Table

“My wife encouraged me to be more free,” David says. “She was saying, ‘Go on. You can do all sorts of stuff. You’re a crazy artist. That’s what you should be doing.’ And we did all sorts of pieces that are important now, things that are central pieces.”

In the end, bankruptcy, David says, was “an enormous blessing.”

“Change is a wonderful thing,” he says. “It’s always energizing. It’s always a great thing to embrace. Moving out here and working with Nick was a great thing. He was a wonderful guy to spend time with.”

With time, Rowden developed into what it is today: a furniture design school that offers classes in drawing, design, woodworking and business. David is mostly retired, having delegated teaching to former students (with the exception of head craftsman Daren Milman). Fellow furniture designers and makers now on staff include Ed Wild, Jon Greenwood, Jonathan Walter and Lakshmi Bhaskaran.

Although Rowden’s focus is almost primarily on education, David will occasionally make a piece of furniture for someone he knows and cares about — currently that’s a desk and chair in pear wood.

“It’s great,” David says. “It’s a great thing now.”

1_IMG-3868.JPG

David’s home in Devon.

David and his wife, Carol, live in the oldest continually inhabited house in the county. It’s since been split into 13 units, and they live around the back “in a courtyard and I think cows probably lived where lived or it was a dung heap,” he says, adding that it’s great fun.

He has two children, a daughter who recently earned a degree in psychology and a son who is in his second year of university. For now, they’re not interested in making.

“When I was quite young it was kind of expected of me that I might follow my father’s direction and I didn’t want to do that,” David says. “So I’ve never in any way laid this on them. I want them to do what they want t to do. So it will be here, hopefully for them when they need it, or hopefully it will provide them income after I’m long gone. But we’ll see.”

And so Rowden exists, not as a factory for employment or as a means to an end, but in celebration of craftsmanship and making things, and a testament to the life David lives.

“I feel extremely fortunate that I’ve lived a varied and challenging life,” he says. “It’s been great. I’ve been having a great time. Yeah, very fortunate indeed. Very fortunate.”

— Kara Gebhart Uhl


Filed under: The Intelligent Hand, Uncategorized
Categories: Hand Tools

Sharpen This, Part 2: Hear No Evil

Tue, 07/11/2017 - 8:38am

grindstone_farmer

Read the other installments in the “Sharpen This” series via this link.

When you learn to sharpen, I think it’s essential to do something that is normally a bad idea: Close your mind.

Let’s say you are 5 years old and starting school. The teacher says you need to learn to read, write and speak, and that you can use any and all of the words and phrases from every language on the planet.

It’s unlikely you’d be able to communicate with anyone in your class or your community. You learned the German word for “eating” and the Persian word for “sauce.” But your friend learned the Cherokee and Finnish words.

Instead, the quickest path to finding out where the bathroom is or how to microwave a burrito is to learn a language that allows you to navigate your world. Then you can figure out which other languages you might like to learn.

Sharpening is like that. Every sharpening system is has its own logic, history and subtleties. And while every system works brilliantly, mixing and matching bits from multiple systems is likely to confuse and confound.

Pick one system. It doesn’t matter if it’s oilstones, waterstones, diamonds or sandpaper. Ignore every other system out there. If someone tries to tell you that a different system is better, plug your ears and start shouting “nunga, nunga, nunga.”

stone_IMG_0331

Here’s why: About 70 percent of the people willing to talk about sharpening in detail are those who are new to it. They simply love their new system. It makes edges that can shave them bald with little effort whatsoever.

About 29 percent of the people willing to talk about sharpening in detail are trying to sell you sharpening equipment. Most of this equipment works fine, but you don’t need all of it (any more than you need all the handplanes in the Lee Valley catalog to make a box).

And the final 1 percent of people willing to talk about sharpening are idiots like me. I don’t think one system is particularly better than any other. I don’t sell sharpening equipment. I’ll be happy to teach you to sharpen, but you have to promise me you’ll master one sharpening system and use it exclusively for one year before changing your routine or buying different equipment.

I call this “sharpening monogamy,” and I think it’s the fastest route to the sharpest edges.

So step one is to pick one system and sign that pre-nuptial agreement, but don’t buy anything yet. First you need to understand what sharp looks like (and what dull looks like). And you need to figure out the three grits in your system of choice that will grind, hone and polish your tools.

Only then should you get out your wallet

— Christopher Schwarz

P.S. These sharpening columns are generally not going to allow comments. Why? Well, I think this column pretty much lays out why. If you’d like to take me to task on my approach, I recommend posting your thoughts on your blog.

P.P.S. And if you think this is a “free speech” thing, please read this first.


Filed under: Sharpen This, Uncategorized
Categories: Hand Tools

Sharpen This, Part 1

Mon, 07/10/2017 - 7:26am

BA_honing_IMG_0021

After years of working with professional and amateur woodworkers all over the world I have concluded that people who are hostile to handwork tend to badmouth it for a simple reason: They cannot really and truly sharpen.

They might be able to rub a chisel on a rock so their chisels can chop out wood left behind by a router or saw, but beyond that, they are lost.

Think about it: What if your table saw tried to kill you every time you turned it on? (Oh, wait, that’s what it really does do.) OK, imagine if your table saw’s blade had only two teeth on it. You’d hate that saw. You’d tell your students to avoid it. You’d say it was no way to make furniture.

Fixing this ornery saw takes about five minutes, tops: Remove the old blade and replace it with a sharp one. The same goes for a dull chisel or plane blade. Five minutes on the stones (or strop, if you are so inclined) and you are back to perfect.

But if you are unwilling to take a half-hour lesson and perform a few practice sessions to learn to sharpen, then you are going to be forever left with tools that are frustrating, slow, damaging to the wood and awkward.

And that is – I think – the source of hostility to handwork. It’s not that these naysayers think their machines are so fantastic. It’s that they are unwilling to admit they cannot sharpen at a high level.

This is not a supposition. I’ve concluded this after looking at a lot of people’s edges and comparing it to their work and what they say. (The only outliers to my observation are the few people who really can sharpen, but their public personas are based on bashing handwork – yes, these people exist.)

I say all this because today marks a turning point on this blog. Until today, I avoided writing much about sharpening because it is a sticky wicket. There is more misinformation floating around about sharpening than any other woodworking topic (the topic of finishing is a close second).

I have started a new category on this blog: Sharpen This. Articles in this category will show you how I sharpen every tool in my chest: planes, chisels, scrapers, travishers, scorps, moulding planes, awls, spade bits, screwdrivers and so forth. I’ll also attempt to disarm the consumerist economy that has sprung up to capitalize on our craft’s fear of this simple process.

You don’t need a lot of equipment to sharpen. All the systems work. The trick is to pick one system (what I call “sharpening monogamy”) and practice.

And if you are willing to humble yourself before a teacher, admit you cannot sharpen and take a lesson, you can get fixed up with everything you need to know in less than half an hour. (Pro tip: Attend a Lie-Nielsen Hand Tool Event and they will gladly give you a complete and free lesson.)

But if you won’t do this and you continue bash handwork, then I have only two words (and an obscene gesture) for you: Sharpen this.

— Christopher Schwarz


Filed under: Sharpen This, Uncategorized
Categories: Hand Tools

Call me anything but boss

Sun, 07/09/2017 - 8:26am
William reading the comics

William reading the comics, 1998

When my former husband and I moved to southern Indiana in 1988, we became friends with a carpenter named Joe who possessed an endearing confidence that everything he thought and said was right. He and his wife were literal about the biblical injunction to go forth and multiply. By the time we met, they were well on their way to having a chief for each of their own twelve tribes. My husband and I, on the other hand, had decided not to reproduce, convinced that our species was already consuming such a disproportionate percentage of the earth’s resources that we had a moral duty not to make things worse.

One day Joe brought up the subject of our not having kids. “People who don’t have children are just selfish,” he began. “Don’t get me wrong; I’m not saying that you two are bad people. But you think only of yourselves: your work, what you’re going to cook for dinner, where you’d like to go on vacation. Now, none of this stuff is unimportant! But when you have children, you’re forced to think about others. Instead of keeping everything for yourself, you’re forced to share. It makes you a better person.”

Those of us who have a business but no employees occasionally find ourselves faced with a similar kind of judgment. Some people see the mere fact of having a business as evidence that you’re privy to a certain largesse that should be shared. If you don’t have employees, well, shame on you for keeping all that wealth for yourself. You ought to be a job creator, give something back.

You can find out where this opening leads in “Don’t Call Me Boss,” one of the stories in Making Things Work


Filed under: Uncategorized
Categories: Hand Tools

Christopher Vickers, craftsman-designer of furniture and lighting

Sat, 07/08/2017 - 5:16am

English A&C Furniture_Vickers_CFA Voysey Kelmscott Cabinet - Copy

Vickers’ reproduction of the Voysey Kelmscott “Chaucer” cabinet was a commission

 

Do you really need that 2400-square foot workshop?

I’ve lost track of how many retired friends of friends are currently building themselves shops. Most of these people moved to a rural location so they’d have the space to build. Once you’ve taken the plunge, it seems, the old English saying applies: “In for a penny, in for a Pound.” I mean, why have a shop that will hold a Mini Cooper when you can have one large enough to house a fleet of RVs? Who can’t use the extra space?

As someone who never seems to have enough room to store lumber and salvaged hardware for bona fide jobs, never mind the recycled plant pots, bags of ice-melting salt, antique chamber pots, old dog beds (which, perversely, became “insufferable” [to the dog] after being washed), and surplus hickory floorboards that “just might come in handy, and besides, the wood is so beautiful” (even though the boards in question have been lying there, undisturbed, for a dozen years), I feel your pain. And I am here to share a sobering example of a consummate craftsman who has made a name for himself with a workshop about as big one of those structures we Americans know today as a “tiny home.”

***

Christopher Vickers was born in Bexleyheath, south-east London, in 1961. His father, a cinema sales rep, had a keen interest in all things DIY but was especially taken with marquetry. That love of fine woodworking spread to Chris, who, at the age of 16, decided he wanted to be a furniture maker. No apprenticeship was forthcoming, however, so he served a seven-year apprenticeship as a joiner at Clark and Son in Islington.

IMG_0473 - Copy

Chris and Jenny Vickers in the conservatory they added onto their house

It was an excellent foundation in woodcraft: He made windows, doors, and staircases according to traditional methods. Still, he longed for finer work. When a friend suggested he apply to the London College of Furniture, he did. Most applicants to the program had taken A-Level exams (roughly equivalent to graduating from a high school in the United States), the usual prerequisite for university admission. But Chris’s significant woodworking experience, combined with his passionate desire to refine his skills, won him admission.

During that two-year furniture training Chris and his classmates visited the Cheltenham Museum (now called The Wilson) in Gloucestershire to see some of Alan Peters’ work. The museum also had extensive holdings of work by many other luminaries of the Arts and Crafts Movement, among them Ashbee, Gimson, Voysey, and the Barnsleys. “When I saw all the exposed joinery of the Cotswolds School, the penny dropped,” he remembers. He knew the direction in which he wanted to take his own work.

Vickers blog

A Vickers reproduction of one of Ernest Gimson’s hayrake tables

After college he spent two years working part-time for a specialist silverware canteen maker, F. Mottram, in London, making pieces for Asprey’s and other top silversmiths. He then set out on his own, producing jewelry, sewing, and writing boxes made from English hardwoods.

In October 1987 Chris and his wife, Jenny, moved to the small town of Frome in Somerset, primarily because it was affordable. They bought a Victorian red brick row house on a narrow lot typical of that architectural form, and Chris set up a woodworking shop measuring 18’ by 8’ (yes, that’s under 150 square feet), which he nicknamed “the bunker,” in the backyard.

IMG_0465 - Copy

Vickers in his workshop with one of his canteens

The ceiling height tapers from 8’ at the high end down to 6’. Chris is 6’ 2-1/2” tall.

With a workbench, hand tools, and basic set of small machines, he turned out beautifully crafted boxes that he sold at craft fairs, supporting himself and Jenny on that income. Small boxes were made with keyed miters, larger ones with handcut dovetails. His interest in specialty hardware for the boxes eventually led him to begin fabricating his own hinges, straps, and latches. He started making furniture for their home, along with small pieces such as side tables and chairs to sell.

His big break came in 1998. The owner of the Hotel Pattee in Perry, Iowa, wanted to create a room decorated in authentic William Morris style. On a trip to England she visited the Cheltenham Museum, where she met Arts and Crafts expert and curator Mary Greensted. Mary suggested she contact Chris. What began with an invitation to lunch at their home turned into two years of steady work.

“We had never flown before,” Chris remembers, “and the client flew us over business class, which was an adventure in itself.” Chris and Jenny were in Iowa for about two weeks, “wined and dined and shown around.” When the furniture was finished, it was shipped to its destination. “All done with just a handshake!” he adds. The hotel’s website has a section on the Morris Room with photos of Chris’s work.

After the hotel commission Chris was confident of his ability to make larger pieces in his tiny workshop. “The rule of thumb thereafter was, once I had worked out the size of the piece, would it go up the hall [of our house] and out the front door? Assuming the answer was yes, then I just needed to work out how to assemble and finish the main parts in our living room.”

Did you get that? He made the parts in his workshop, then assembled the pieces in their living room.

(OK, OK. Maybe there are advantages to having a shop with more than 150 square feet.)

This concern with size should help explain why he now specializes in lighting, which was originally an offshoot of his work producing his own hardware. In 2014 he added a second workshop to the backyard (this one 12’ long by 6’ wide with slightly higher headroom than “the bunker”), where he crafts replicas of original fixtures designed by W.A.S. Benson, C.F.A. Voysey, and the Birmingham Guild of Handicrafts.

IMG_0469 - Copy

“The bunker” at left. New workshop for lighting and metalwork in the far ground.

IMG_0479

One of the many light fixtures Vickers now makes

You can see more of Chris’s work and read more about him at Inspired Illuminations

–Nancy Hiller, author of Making Things Work


Filed under: Uncategorized
Categories: Hand Tools

Why Green Wood?

Thu, 07/06/2017 - 11:14am
Chairmaker's-Notebook-fig-1

It’s useful to define and understand some terms when working with green wood.


This is an excerpt from “Chairmaker’s Notebook” by Peter Galbert.

Using wood fresh from a log has a number of advantages for the chair and chairmaker. But that being said, lack of access or experience with green wood should not prevent you from exploring chairmaking. Once you understand the concepts behind the use of green wood and the advantages it imparts, you’ll see there are ways to use dried wood with the same or similar results. Ideas for starting with dry wood are included at the end of this chapter. The process may not be as easy using dried wood, but I recognize that for some woodworkers, the plunge into chairmaking and green woodworking might take place in stages. With a little success in chairmaking, I have no doubt that the excitement will nudge you ever closer to the log.

Why Split Wood?

While the softness and flexibility of the green wood is obvious, you might wonder what the advantage is of split wood. Working from split wood can be a tough concept to grasp, even for the experienced furniture maker.

Chairmaker's-Notebook-fig-2

Splitting wood preserves its strength.

Trees don’t have any flat or square parts, and wood is not a homogenous material that’s indifferent to the way it is cut. Trees are a bundle of fibers, and once the tools and techniques to split and shave these fibers come into play, hand-tool jobs that would be difficult or tedious with sawn planks become simple and fast.

One way to compare sawn wood to split wood is that a saw blade ignores the fibers and cuts across them. Splits follow the fibers, which yields strong parts that display amazing flexibility without a loss of strength. But there is more to this story.

Whenever sawn wood is shaped, shaved or cut with hand tools, the direction of cut is of primary concern. A smooth surface can be created by cutting or shaving the fibers in the direction that they ascend from the sawn board. Cutting in the opposite direction, where the fibers descend into the board, will cause the cutter to grab the exposed end grain and lever out small chips. This “tear-out” leaves a rough, undesirable surface and takes more effort to cut.

Chairmaker's-Notebook-fig-3

With sawn lumber, grain direction is paramount.

On sawn boards, the direction can change from one area to another, especially if the tree didn’t grow straight. The showy grain patterns so prized in cabinetwork are the result of milling across the fibers, whereas split and shaved pieces will have uniform – perhaps even boring – figure.

But showy grain can force you to constantly change your cutting direction to avoid tear-out, which slows the process. Plus, when shaving round parts from sawn wood, you will usually have to change direction as you shave around the surface. On the lathe, changing direction is impossible.

But when parts are split and shaved to follow the fibers, the direction of cut is simplified. You always head from the thick area to the thin. On round parts, this allows you to work around the entire piece without changing direction.

Chairmaker's-Notebook-fig-4

Common challenges with sawn boards.

This enables you to rely on the shape of the piece to dictate the tool’s cutting direction instead of constantly interpreting the surface for clues.

Split wood can be worked in either direction when shaved parallel to the fibers. Once the fibers are carved across, the direction of cut is always toward the thinner area.

This simplifies and speeds the shaping process. Trying to shave a sawn spindle that has fibers that are not parallel to the axis of the spindle requires a constant changing of the cutting direction, which renders the process impractical.

— Meghan Bates

 


Filed under: Chairmaker's Notebook
Categories: Hand Tools

It Might be a Roman Workbench

Wed, 07/05/2017 - 6:52pm

segrada_familia_IMG_4872

My work on the expanded edition of “Roman Workbenches” continues. I need to build one more bench (oh, if I had a dime for every time I’d written those words) and then sort through the pile of research I’ve accumulated, plus the mass of images and links that that researcher Suzanne Ellison has sent me.

Here’s the surprising/not-surprising thing we’ve found so far: These benches are everywhere. It doesn’t matter what time or place you are researching. If you look long enough at a society’s paintings and material culture, you’ll find a low workbench. It might have vises, stops, dogs or holdfasts. It might have none of these things. Or all of them. The Christ child might be tenoning (as shown) or he might be using a chalk line (not shown).

But whenever I encounter these benches, I am both amazed and thankful that Jesus was a carpenter and not a shoe salesman.

Recently Suzanne dug up the example at the top of this blog. (“La Segrada Familia” by Juan del Castillo, 1634-1636. From the Museum of Fine Arts Sevilla.) Of note: The massive top, the face vise (we see these first in the 1300s) and the stretcher at the end between the legs.

Also, two people tenoning? Is this something the artist made up or had seen before?

Time for bed.

— Christopher Schwarz


Filed under: Roman Workbenches, Uncategorized
Categories: Hand Tools

No.

Mon, 07/03/2017 - 6:12am

No

It’s amazing how unaware most people are of what’s involved in running a business that makes things, especially if that business involves the design and building of custom commissions, as opposed to mass- or even limited-production manufacture.

Start your own business and you’ll find yourself hit up regularly for donations to schools and nonprofits. “That Arts and Crafts wall shelf you did for Fine Woodworking would make a handsome contribution to our auction,” read an email several years ago from an acquaintance who was on the board of a local organization. “And if you wanted to throw in a copy of your latest book, that would add a warm personal touch.” Never mind that I had $1,200 worth of labor and materials invested in the wall shelf, or that, as author of the book, my discount was just 40 percent off the cover price, meaning that I would have to spend $18.95 plus tax and shipping to buy the copy he was inviting me to give away. “Your donation will bring you invaluable exposure to just the kind of clientele you seek,” his message continued: “people who have a household income of at least $100,000 per annum: pillars of the community who are active in civic affairs.”

“OK,” I’ve thought on occasion. “It’s a good cause. I’ll make this donation.” But do so a few times, only to learn that your work was purchased for not much more than you paid for the materials alone, and it gets old. “What? They bought that thing for just two hundred dollars?” I asked my acquaintance when he called with what he thought would be joyful news.

“Well, what did you expect?” he replied. “No one goes to an auction expecting to pay full price. Auctions are all about getting a bargain. Tom and Sylvia know your work and love it. That’s why they made sure that theirs was the highest bid. They told me they were overjoyed at the prospect of getting their own Nancy Hiller. “And such a steal!” Sylvia said. You should feel honored.”

“But I thought the whole idea was to raise money for your organization. I would have expected these pillars of the community to pay the full price for any item in the auction, maybe even more, knowing that their donation was going to such a worthy cause.”–Excerpted from Making Things Work


Filed under: Uncategorized
Categories: Hand Tools

We Will Not be Open this Saturday

Mon, 07/03/2017 - 5:07am

willard_interior_IMG_4447

Because I’ll be at the Lie-Nielsen Open House this weekend, the storefront will not be open this Saturday. Apologies.

We will return to our regular opening schedule on Aug. 12 when we will welcome Nancy Hiller, author of “Making Things Work,” for a special evening event that will involve a reading from her book, a pinata and other assorted children’s games for woodworking adults. More details to come soon.

— Christopher Schwarz


Filed under: Lost Art Press Storefront, Uncategorized
Categories: Hand Tools

Support ‘A Workshop of Our Own’

Sat, 07/01/2017 - 12:54pm

D 2689

Note: I’ve been meaning to write this blog entry for many weeks. But travel, teaching, book editing and toolmaking have stymied me. Time is short on this campaign, so if you can support this endeavor, please do.

Every modern survey of woodworkers that I know of contends that the craft is 95 percent male and 5 percent female. Why is this? I’m not smart enough or informed enough to give you an answer that is better than a guess (I seriously doubt anyone is). But I do know something very important: It wasn’t always this way.

Before the rise of the guild system in the Middle Ages and the later separation of gender roles in the 18th and 19th centuries, women in the woodworking trades were a common sight. (Want to read more about this? Check out this excellent article Suzanne Ellison wrote for our blog last April.)

And that’s why I wholeheartedly support “A Workshop of Our Own,” a school and workshop aimed at creating woodworkers among women children and other disadvantaged people. The effort is headed up by Sarah Marriage, a world-class furniture maker I met in Brooklyn a few years ago. Her work is spectacular. She has a brilliant mind. And she has the enthusiasm and drive to make this endeavor work.

While you might rankle at the idea of a school for women, I don’t. We men have failed during the last 150 years to bring women into the craft – the numbers don’t lie. So maybe this school and workshop will succeed where we have not.

Plus, I think the world will be a far more interesting place with “A Workshop of Our Own,” and I cannot wait to see what grows from the seeds the supporters are planting now.

Time is short to support Sarah and her school so they can attempt to buy their building and secure the location and future of the school. You can read full details here. I hope you will consider supporting their effort.

— Christopher Schwarz

 

 


Filed under: Personal Favorites, Uncategorized
Categories: Hand Tools

The story behind the cover

Sat, 07/01/2017 - 7:37am

popular-woodworking-cover-e1498335691494for blog

When Megan Fitzpatrick at Popular Woodworking Magazine asked me to write a project article about an Arts and Crafts style bookcase three years ago, I had something Stickley-ish in mind. I pictured something long and low in amber maple, designed to fit behind an antique settle in the home of some clients in Chicago. There was just one catch: My clients hadn’t yet found the right settle. There was no telling how long or tall the settle would be until they had it in hand, which meant the bookcase had to wait.

After a few months, I decided to forget about trying to combine the article with a commission and just build a bookcase. My husband and I are hardcore bibliophiles; we can never have too much storage for books. But we decided that this bookcase, which would be the loveliest one I’d made to date, should have a special purpose: to commemorate our son, Jonas, who died shortly before his 16th birthday. We would call it the Jonas Longacre Memorial Bookcase.

Some people can’t bear to mention those they’ve lost, but Mark and I love to talk about Jonas. He was a self-motivated learner who excelled at school. He was always game to do his part around the house. He wanted to learn Latin and started a Latin club at his school (even though he was the only member). In fact, he was fascinated by languages of all kinds, including computer code; after his death, we found a blog post written that morning in which he proudly announced to the world that after several months of effort, he had just finished creating an online translation tool. Of course he could have used a similar tool made by someone else, but he found it more exciting to figure out how things work. Books were some of his favorite things.

Jonas with carving for blog

Jonas at 13 or 14 with a piece of limestone on which he carved a description of students at his school, using an old railroad spike

Tragically, it was just this curiosity that caused his death. I came home after work on the night of January 2, 2014 to find him lifeless. Amid the cognitive dissonance, I happened to notice that even though he had a rope around his neck, suggesting he had hung himself (which made no sense, considering how eagerly he was looking forward to the family reunion that weekend and the new semester at school), his feet were on the ground. He had also padded the rope with a t-shirt. Neither seemed consistent with intentional hanging, but I wasn’t analyzing these details as I stared, disbelieving, at his body while I waited for an ambulance to arrive. Thanks to the insight of a friend and conscientious work by the detective who came out to our house that night, we learned that Jonas had died while experimenting with the choking game.

Since that day I’ve learned a lot about the choking game, especially from Judy Rogg, who lost her own son the same way, and Trish Russell, an MD who also lost her son to this practice. Although boys are statistically more likely to die while playing this game, girls do too. Many fit a similar profile: They’re excellent students, curious about how things work, athletic, creative, and they tend not to be interested in alcohol or drugs. Hence one nickname for the practice: “the good kid’s high.”

Along with Judy, Trish, and others, I now make a point of spreading the word about this dangerous activity. Hence this post. If you have children or know others who do, please inform yourself and others.

Here’s an instructive editorial by the editor of Bloom Magazine, who knew Jonas.

Mark and Jonas at the beach - Copy

Jonas with his father, Mark, on the Delaware coast at Thanksgiving, 2013

 


Filed under: Uncategorized
Categories: Hand Tools

A Walk in the Woods in May

Fri, 06/30/2017 - 6:03pm

May is, of course, peak box turtles-crossing-the-road month. Here’s one that managed to evade Chris’s car:

This individual is of the “eastern” subspecies of common box turtle (Terrapene carolina).

I mentioned last month that I wasn’t able to find a good example of a black maple (Acer nigrum). Naturally, I came across a perfect example the very next day. Unfortunately, that tree was inaccessible; I would have had to climb down a steep slope into a swamp to be able to collect a leaf. I did eventually find another one:

Notice that it looks a bit like a seriously overweight sugar maple; the lobes are broad, the sinuses between lobes are very shallow, and the two outermost lobes have all but disappeared.

I also mentioned last month that the leaf of the boxelder (A. negundo) is disturbingly similar to that of eastern poison ivy (Toxicodendron radicans). I came across this tableau in Ottawa County, along Lake Erie in northern Ohio:

The leaf circled on the left is poison ivy; the one on the right is boxelder.

A common maple lookalike of a different sort is American sycamore (Platanus occidentalis):

In the UK, what we call sycamore is called plane or planetree, and what they call sycamore is a maple, A. pseudoplatanus. And this is why I always give the scientific names </rant>.

Even with the scientific names, it can be a puzzle. Note the sycamore maple’s scientific name, Acer pseudoplatanus: “maple that is a fake plane.” London plane is a common ornamental tree in the UK that is hybrid between American sycamore and oriental planetree (P. orientalis). It is sometimes given the scientific name Platanus orientalis var. acerifolia (“eastern plane with maple-like foliage”). No wonder people get confused.

Several Ohio trees bloom in May. The northern catalpa (Catalpa speciosa) is uncommon in the wild around here, but frequently planted for its abundant showy flowers:

The native range of northern catalpa is uncertain. It was once thought to be native only to a small area of the Mississippi River drainage, between Arkansas and southwestern Indiana, but recently discovered archeological evidence from West Virginia suggests that it was present in the Ohio River drainage near here prior to European settlement.

Willow flowers aren’t showy, but there are enough of them that, from a distance, they give the trees an overall yellow fuzzy appearance. Here are some black willow (Salix nigra) flowers:

In North America, most legumes (family Fabaceae) are non-woody herbs. In the tropics, however, legumes are often trees, and some of the most highly prized tropical hardwoods, such as the rosewoods (Dalbergia), are in fact legumes. There are a few North American legumes that reach tree size, but only the mesquites (Prosopis) are traded commercially to any significant extent. Legumes often have showy flowers, and the North American species with perhaps the showiest is the black locust (Robinia pseudoacacia):

The bark of the black locust is pale gray with a greenish tint, arranged in thick, vertical ropes:

Most legumes have compound leaves of one sort or another. The leaves of the black locust are pinnate, having a central axis (the rachis), with elliptical leaflets along either side:

The other North American tree called locust, honey locust (Gleditsia triacanthos), is actually not all that closely related to the black locust. It is most easily recognized by its formidable thorns:

(You can also see a flower bud near the center of the photo; in contrast to the black locust, the honey locust’s flower doesn’t get much bigger than what you see here.)

The bark is much smoother than that of the honey locust, but the thorns give it away:

(Note that there are thornless cultivars that are planted as ornamentals, so a tree that looks like a honey locust but doesn’t have any thorns is probably one of these.)

The leaves are bipinnate, meaning that the leaves are pinnate, and the leaflets are as well:

Although it’s not too common in Ohio, the Kentucky coffeetree (Gymnocladus dioicus) is also a legume, with enormous bipinnate leaves, up to three feet long. I know where there are some Kentucky coffeetrees nearby, but none with leaves close enough to the ground for me to reach, and in any case I don’t have a gray card big enough to lay one on.

There is an American legume with significant commercial value, but it’s not a North American tree:

This is the koa (Acacia koa) of Hawaiʻi. What appears to be a leaf is actually a structure that emerges as a swelling from the petiole (leaf stem), called a phyllode. Most mature koas have no true leaves at all, but in younger trees, you can usually find a few leaves in the interior of the tree, and they have the familiar legume appearance:

(I took these photos on Kauaʻi several years ago.) The closest relative of koa is Australian blackwood (A. melanoxylon), which also has phyllodes.

The eastern redbud (Cercis canadensis), which we first encountered back in March, also has attractive flowers. Those are long gone by May, but the seed pods are ripening:

It is said that the young pods can be cooked and eaten whole, like snow peas, but I have never tried them. Every year, by the time I think of it, they’ve gotten too old.

Unusual for a legume, the redbud has simple, heart-shaped leaves:

Another tree of the local forests with heart-shaped leaves is American basswood (Tilia americana):

If you look closely, you can see that the leaf is somewhat asymmetrical near the base, with one side reaching further back than the other. I don’t know why this is, and not all of the leaves are like this, but it’s a feature that is shared by several other unrelated trees.

Elms have asymmetrical leaves, too. Here is a slippery elm (Ulmus rubra):

(It’s a little hard to see the asymmetry in this one.)

And an American elm (U. americana):

The leaves of the slippery elm are densely covered with fine, stiff hairs. If you place one on a tabletop and press the palm of your hand flat against it, it will stick to your hand like Velcro. American elm leaves are usually much less hairy, but can sometimes look almost identical to slippery elm leaves. The easiest way to distinguish the two is to look at the stem between the leaves. In slippery elm, this stem is hairy:

In American elm, it’s smooth:

Another tree whose leaves have this same kind of asymmetry is the common hackberry (Celtis occidentalis):

Hackberry trees are easy to identify from their bark, covered with warty protuberances:

Unfortunately, the emerald ash borer has reached Athens County. I would estimate that over half of the larger ash trees are already dead or nearly so; the smaller ones seem to be hanging on a bit longer. Here’s a dead white ash in Ottawa County; you can see how the beetle larvae eat through the cambium in such a way as to cut off the tree’s nutrient supply:

The more common species here is green ash (Fraxinius pennsylvanica). The leaves are pinnate, usually with seven leaflets:

The leaves of white ash (F. americana) are very similar:

With a leaf in hand, however, there is a simple way to tell the two apart. If you look closely at the base of the petiole, where the leaf attaches to the branch, the cross section of the green ash’s leaf is roughly circular, with a small cutout on top:

While the white ash’s petiole has a much deeper groove:

Rare in Athens County, but more common to the north, the leaves of the black ash (F. nigra) usually have nine leaflets (sometimes more), rather than seven. There is a large tree on our land in Meigs County that I think is a black ash, but the tree is so tall that I can’t get a decent look at the leaves, even through binoculars.

The seeds of both local ashes are encased in samaras that remind me of surfboards:

By May, the forest floor is pretty dark, so there’s not that much going on as far as wildflowers are concerned. Some species occur around forest edges, where there’s more light. One of the common May wildflowers in my yard (but strangely absent in other places that would seem to be appropriate for them) is foxglove beardtongue (Penstemon digitalis):

The flowers that we usually think of as roses are all Asian imports, but there are a few native species, like this Carolina rose (Rosa carolina):

Venturing a bit deeper into the shade, we can find touch-me-nots, especially common along roadside ditches. This one is a pale touch-me-not (Impatiens pallida):

The name comes from the fact that the ripe seed pods are spring-loaded. If you squeeze one, it explodes, shooting seeds in all directions. (It’s a good practical joke when you’re out in the woods with someone who isn’t familiar with the flora: “Here, squeeze this between your fingers.”)

This one is limestone bittercress (Cardamine douglassii):

It also goes by the name “purple cress,” but there are a gazillion other flowers that also go by that name.

In the deepest shade, we can find Canadian wildginger (Asarum canadense, unrelated to culinary ginger):

You have to get down on your knees to see the flowers, though; they’re hidden below the leaves and practically buried in the leaf litter:

One of the most attractive spring/summer ferns is the northern maidenhair (Adiantum pedatum):

There is also a more southerly species called common maidenhair, which looks quite different, but I wasn’t able to find one. Maybe later this year.

When you’re walking in the woods, it pays to look down, and not only for wildflowers and ferns. I almost stepped on this (Odocoileus virginianus) when I went to fill the bird feeders in my backyard a few weeks ago:

–Steve Schafer


Filed under: Uncategorized
Categories: Hand Tools

I Ain’t Selling Your $%&$ Wax

Fri, 06/30/2017 - 3:40pm
wally1_IMG_8410

“Really? More wax? Can’t you make my play a piano or ride a Roomba?”

Sometimes the animals in our house get tired of being asked to pose with wax or stickers (hmmm, we still haven’t asked Skeletor the Undying Frog). So it should come as no surprise that Wally shot lasers out of his eyes today when showed a jar of Katy’s Soft Wax.

Yes, Katy has a batch of soft wax up in the store that is available for immediate shipment. You can order it on her etsy.com store.

Note that cats are not necessarily stupid. After he was told he would get a cookie, Wally instantly changed to “marketing genius” (see below).

— Christopher Schwarz

wally2_IMG_8408-(1)

“Why yes, this wax is the finest in the land. I use it daily.”


Filed under: Personal Favorites, Uncategorized
Categories: Hand Tools

The Technique of Woodwork

Thu, 06/29/2017 - 11:49am
Technique

FIG. 1. TYPICAL OPERATIONS SHOWING THE ADVANTAGES OF TAKING THE TOOL RIGHT THROUGH: A. Through groove worked with plough and stopped groove. B. Trenching taken right across and stopped trench. C. Use of plane on straight edge and edge with stops. D. Plain chamfer and one with stops


This is an excerpt from “The Woodworker: The Charles H. Hayward Years: Volume II” published by Lost Art Press. 

The practical working of wood is largely based upon an extraordinarily simple fact; a fact which every man who goes in for woodwork, even in an elementary way, soon comes to discover for himself. This is that it is easier to take a tool right through than to stop it short—at any rate so far as hand tools are concerned. Men in the past found this out at a very early period, and traditional methods of construction have been based on and developed around this simple truth, but it is rediscovered daily by every man who picks up saw, plane, file, and so on.

Consider the number of times you experience this; how much easier it is to work a through groove than a stopped one; how simple it is to take a saw right across a piece of wood, but what a different proposition when it has to be stopped short as when sawing the sides of a stopped groove; how straightforward it is to plane an edge straight, yet what a nuisance it becomes when it is stopped at one (or both) ends and you cannot use the plane except at the middle (haven’t you been tempted to plane the edge straight and plant on the stops afterwards!); how a simple chamfer can be formed with the plane in a few seconds, but takes probably ten times as long when it is stopped; and so the list might be continued. These points are brought out in Fig. 1.

Of course, it does not follow from this that grooves are never stopped or that chamfers always go right through. Sometimes you cannot help yourself; possibly the one may be a constructional necessity, or the other so attractive a feature that it is worth the trouble involved. But there is no point in work for its own sake; it is much better to go about things in a simple way, especially when the involved method carries with it no corresponding advantage.

Technique2

FIG. 2. DRAWER WITH SUSPENSION RUNNERS: Construction at A is faulty for hand work since plough cannot be taken right through. B and C are better

It is because of this that it is generally easy to tell whether a design is the work of a practical man; or, to take another aspect of the same thing, why a design by an artist invariably requires the cooperation of an experienced woodworker to convert it into terms of practical working. A simple example came to our notice recently. The sides of a drawer had to be grooved to fit suspension runners attached to the cabinet sides. They were shown stopped at the front as at A, Fig. 2. Surely no practical man would ever have given such a detail to be worked by hand when it would have been just as easy to arrange things as at C in which the plough could be taken right through before assembling the drawer. In fact the arrangement at B could have been followed, so enabling the runner to afford support almost to the extreme front.

Technique3

FIG. 3. HOW STONE MASON WORKS HIS MITRE IN A CORNER BLOCK OF STONE

This running-through business is of particular interest because it is largely peculiar to wood, and it is partly due to wood being a natural material which must be used in the form in which it is found (we are ignoring here made-up materials such as laminboard, plywood, etc.). Some materials (metal, plastics, etc.) can be cast or moulded, and projections and stops present no more difficulty than flat surfaces. With timber you fell the tree, convert the log, and then think in terms of so many straight pieces of material. Another point affecting the thing is that wood is comparatively soft so that you can set a metal cutter in a stock (that is, make a plane) and take off shavings, the device having the advantage of helping to make the work straight and true. But of course you have to be able to take the tool through without hindrance.

Perhaps a better appreciation of this point is to compare it with the method used by the stone mason. You cannot use a plane on stone; you have to chip it away with chisel and hammer. There is therefore no point in running through. If a mason has to work a moulding around, say, a window opening, he does not form the joint right at the mitre. Instead he carves a special corner stone as in Fig. 3, this having the two joining mouldings carved in it. Thus we see how a fundamental difference in methods of working has evolved a technique peculiar to the material, this basically affecting the design.

Technique4

FIG. 4. (left) MASON’S MITRE APPLIED TO WOOD. FIG. 5. (right) NORMAL MITRE USED BY THE JOINER

This brings us to an interesting point. The carver in wood uses tools and methods of working which are similar to those of the sculptor in stone. He uses gouges and chisels as distinct from the planes and ploughs of the joiner or  cabinet maker. Consequently the running-through idea does not apply to him. When therefore a wood carver makes a piece of woodwork he often carves it in the solid rather than joins pieces together, and the mitres of his mouldings are like those of the mason. In fact, the same idea is occasionally carried out in joinery in which a timber framing is used. In Fig. 4, for instance, the joint in the moulding is not on the mitre line, but runs straight across in line with the shoulder of the joint. Clearly the moulding plane could not be used on the uprights, and the corner would have to be cut by the carver. This joint is, in fact, known as the mason’s mitre, and the corresponding joiner’s mitre is given in Fig. 5.

It is an interesting thought that if the technique of woodwork had developed through the wood carver rather than the joiner, the mason’s mitre would probably have become the rule rather than the exception.

Meghan Bates


Filed under: Charles H. Hayward at The Woodworker
Categories: Hand Tools

Cathryn Peters, weaver of seats and baskets

Thu, 06/29/2017 - 7:34am
Voysey chair seat by Ruef Design

Bulrush seat for a Voysey two heart chair, one of the builds in the book I’m writing about English Arts and Crafts furniture for Popular Woodworking, scheduled for publication in May 2018. Cathryn Peters wove the seat earlier this year, so the rush still has its beautiful fresh colors. Photo by James Davis, Ruef Design http://www.ruef.com

When most people stop at a fast food restaurant, they run in and out without so much as a glance at the surrounding landscape – and that’s if they get out of their car at all; a high percentage place their order in the drive-through and sit there idling until they’re at the head of the line.

Cathryn Peters is different, at least when she visits her local McDonald’s in Cook, Minnesota. Peters doesn’t go there for the burgers. Her treat’s in a marshy spot behind the parking lot: bulrush.

Peters has been weaving seats since the 1970s, when her son was an infant. Thinking that she should have something constructive to do besides caring for the baby, her mother-in-law brought over a seat frame she wanted to have woven, along with rush weaving instructions from a magazine article and a pack of paper fibre rush. (The British spelling is used in the United States to differentiate the artificial paper material from the natural cattails and bulrush).

“My mother-in-law talked me into learning how to weave this seat using the instructions in the magazine article,” Peters says. The payment for the job was a walnut drop-leaf table from her mother-in-law’s home. “I got the better end of that deal for sure,” says Peters, looking back. “The chair seat I did looked horrible! It had a big hole in the center, there were overlapping strands and the gauge of paper rush was too small for the chair frame.”

peters first paper rush seat top

That first chair seat

 

In the 40-plus years since then, Peters has woven thousands of seats – some for new chairs, some for chairs undergoing repair, and some she bought for resale. She also weaves traditional baskets in a variety of materials and her signature antler baskets.

Although she has taken a few workshops in basketmaking, Peters is primarily self-taught at weaving seats. In the early years, pre-internet, she was able to get some direction from pamphlets provided by material suppliers. But most of her learning came from trial and error or from taking apart seats that were going to be rewoven to figure out the patterns.

In the mid-1980s The Caner’s Handbook by Bruce Miller and Jim Widess, The Craft of Chair Seat Weaving by George Sterns, and a few other books were published – an immense help to seat weavers across the country. Resources in print and online, many of them written by Peters herself, have proliferated since then.

Peters-weaving-bulrush-seat-demo

Peters demonstrating her craft

A high point of Peters’s career came in 2006, when she was awarded a fellowship to study in England with basket maker and seat weaver Olivia Elton Barratt. Barratt was the President of the Basketmakers’ Association (BA) and was also installed that October as Prime Warden of Basketmakers in the Worshipful Company of Basketmakers, a guild in existence since 1569.

During her ten-day fellowship and stay with Barratt, they traveled across the country meeting members of the Basketmakers’ and Seatweavers’ Association, of which Peters has been a member since the early 1990s. Barratt also taught Peters how to weave a bulrush boater’s hat at her home studio. They drove to see the harvesting of bulrush from the River Ouse with Felicity Irons, watch the weaving process of making willow coffins (if I were going to be buried, I would definitely want one of those — how cool!) and hot-air balloon gondolas at Somerset Willows, visit the Coats basketry museum, and to the Musgrove Willows farm to learn how cultured willow is grown and how buff willow and white willow are processed.

Peters weaves seats using a variety of natural and commercially prepared materials: natural bulrush, cattails, paper fibre, cane webbing, strand cane, Danish cord, rawhide, oak, ash and hickory bark splints.

Natural hand-twisted rush seats are woven with the round stalk, stems or strands of the bulrush plant, and cattails with the flat leaves. Both plants are just right for harvest between late August and September, when they have reached maximum height and the ends of the cattail leaves have turned brown. Peters harvests the natural bulrush and cattails from her rural northern Minnesota farm and the surrounding area.

bulrush-cattails-parking-lot

With so many years of experience, Peters can weave a seat in far less time than it would take a beginner. The 15” seat for the hand-twisted bulrush Voysey chair would typically take her from six to eight hours to complete. After a couple of years, the fresh green and gold tones of the natural rush will fade to a nice, warm honey color.

If you’re interested in learning how to weave hole-to-hole cane and over-the-rail cane seats, Peters will be teaching a class at the Marc Adams School of Woodworking on the weekend of Sept. 16 and 17, 2017.

The Wicker Woman®

www.wickerwoman.com

bulrush-hat-Peters

Bulrush hat


Filed under: Uncategorized
Categories: Hand Tools

Chicago and the Great Lakes Lumber Trade

Wed, 06/28/2017 - 9:01pm

‘Les Docks des Charpentiers’ August 1885. Musée Franco-Américain de Blérancourt.

In a few days America will be celebrating Independence Day, and I thought a brief history of the Chicago and Great Lakes lumber trade in the 19th century would be in order. The Great Lakes region is one of our treasures, and Chicago is at the great heart of our country.

The opening lines of “Chicago” by Carl Sandburg:

“Hog Butcher for the World,
Tool Maker, Stacker of Wheat,
Player with Railroads and the Nation’s Freight Handler,
Stormy, husky, brawling,
City of Big Shoulders.”

As the great timber stands in the East were exhausted and settlers moved west new sources of pine and other woods were needed.

Source: U.S. Geological Survey

The dense forests and extensive waterways of the Great Lakes, especially Michigan and Wisconsin, became the source for the lumber needed to build the barns, fences, homes and businesses of the settlers. Chicago was perfectly situated on Lake Michigan to receive and distribute lumber by water and railroad links.

Chicago’s commercial lumber business started in 1833. But it was the opening of the Illinois & Michigan Canal in 1848 that transformed Chicago from a supplier for local markets into a national distribution center for lumber. And by the second half of the 19th century, Chicago was the world’s largest lumber trade market.

Map of the Canal (Chicago Historical Society). The canal at Summit, Illinois, in the 1840s (Illinois State Historical Society).

The canal ran from the Chicago River at Bridgeport to the Illinois River at LaSalle and opened a direct link to the Mississippi River and the Gulf of Mexico. With this North-South water link, and later with railroad networks, Chicago became the world’s largest lumber trade market.

Wisconsin-Michigan map, 1844. Map collection of the University of Alabama.

This 1844 map shows the extensive network of drive-able streams and rivers that could be used to move lumber to mills on the coast of Lake Michigan before transport to Chicago by ship.

Log raft on the Wisconsin River, near the Wisconsin Dells, 1886. Wisconsin Historical Society.

As the forest cuts progressed further inland, and before narrow-track rail lines were introduced, loggers had to find faster means of moving logs to nearby waterways. When rail lines penetrated the forests, hardwood supplies to the Chicago yards were increased.

Winter sledding (Hartwick Pines Logging Museum). Big wheel rig for summer use (Michigan Archives).

In winter, logs were moved on paths with ruts for sled runners. The paths were sprinkled with water to keep the ruts iced. In the sled photo above, the number 7,225 marked on the topmost log is the number of board feet in the load. In 1875, the “big wheel” was invented by Silas Overpack, a carriage builder by trade. The big wheel came in three sizes from 12′ to 18′ high. Logs 12′-15′ long could be carried beneath the axle, and by lifting one end of the log it was easier to move them.

 

The junction of the Chicago River by Louts Kurzin, 1866 (Lewis Univ.). The location of the T.M. Avery Lumber Company (on the left in the drawing) is marked on the map.

Following are excerpts from “History of Chicago” (1886) by Alfred Theodore Andreas that describe the growth of the lumber trade within the city. He also describes the rise of hardwoods for the furniture trade, which is linked to the expansion of railroads from the Great Lakes states.

“In 1868 a movement was started to transfer the lumber business and yards to what has since been known as the New Lumber District. A series of canals was excavated by the South Branch Dock Company, extending from the River to Twenty-second Street, affording a dock front of twelve thousand five hundred feet, which, together with the river front adjoining, makes a total dock front of nearly three miles. These canals are one hundred feet wide, and were, at first, eleven or twelve feet deep; since then, they have been dredged to the depth of from twelve to fourteen feet.”

New Lumber District with canals between yards.

“The lots owned by the South Branch Dock Company were one hundred by two hundred forty-four feet in size, each having a dock and street front, and being furnished with a switch track connecting with the Chicago, Burlington & Quincy Railroad, thus placing them in direct connection with the entire railway system of the Northwest. These lots were rented to lumber dealers at ten dollars a foot per annum. In 1868, the lumber trade of Chicago reached the enormous proportion of nine hundred and ninety-four million feet, and this immense trade moved southward to the new district as rapidly as it could find accommodations. In the spring of 1869, about forty lumber firms were doing business, besides eight first-class planing mills.”

1876(?) map showing the location of the New Lumber District and canals off the South Branch of the Chicago River (blue) and a major rail head (red). Library of the University of Chicago.

“The increase in the amount of lumber handled in the Chicago yards became so great that a still further extension of facilities was imperative, and, in 1881, another district was added upon the South Branch of the river, extending from Thirty-fifth Street to the city limits at the Stock-Yards…Here, in 1884 occurred the first extensive conflagration originating in a Chicago lumber yard. This fire commenced in the yard of the Chicago Lumber Company, being ignited by a spark from a passing locomotive. It was not checked until twenty million feet of lumber and one hundred million shingles, aggregating in value about $400,000 had been consumed.” (In 2017 dollars the loss was about $9.4 million.)

From Harper’s Weekly, October 1883. The Newberry Library. Gadzooks!

“The use of hardwood lumber gradually increased with the establishment of manufacturing interests particularly that of furniture, and in 1885, the number of yards of this character increased to thirty, handling an average of about three hundred million feet of hardwood lumber annually, and carrying stocks averaging about forty-five million feet, embracing all varieties of native timber with a liberal supply of foreign woods. The volume of trade in this department comprises, at the present [1886], about one-sixth of the sum total of the lumber trade of the city, its supplies being drawn from nearly every one of the Western, Northwestern and Southern States.”

 

“The lumber yards of Chicago, in 1885,  if consolidated in one, and the lumber piled in a solid body, twenty feet in height, would probably occupy a space fully one mile square; but spread as the business is, through various parts of the city, it occupies a dock and stock frontage of probably twenty miles. In the transportation by lake, not far from five hundred sailing craft are employed, landing eight thousand cargoes a year. In addition, not less than thirty thousand railroad cars, averaging ten thousand feet a car, are employed in supplying the yards.”

When Carl Sandburg’s poem “Chicago” was published in 1916, the city’s lumber trade was well past its peak. The great northern forest were near or at exhaustion point and even with a shift to tapping into southern supplies of yellow pine, made possible by rail transport, the economics of lumber distribution had changed. Rail transport had also made it more economical to ship lumber to nearby mills and specialized manufacturing plants rather than send it to Chicago for storage and further transport.

The Great Lakes lumber trade with Chicago at its center helped fueled immigration needed for the labor force, expansion of the railroads, innovation in the logging business and provided materials needed for our country to grow. Chicago was, and still is, our crossroads.

Currier and Ives map of 1874. The lumber yards and canals are marked with a red dot. Library of the University of Chicago.

If you enjoy reading old lumber business directories with statistics, ads and other sorts of miscellany you can find “Hotchkiss’ Lumbermans Directory of Chicago and the Northwest” of 1886 here. There is an option to download it as a pdf.

The gallery at the bottom  includes  some statistics on the lumber trade, a few more images, a short history of the T. M. Avery Lumber Company (seen in the drawing of the junction of the Chicago River above) and an account of a yard fire.

— Suzanne Ellison

 


Filed under: Historical Images, Personal Favorites
Categories: Hand Tools

Dividers & Curves Coming on Saturday

Wed, 06/28/2017 - 6:41pm

dividers_IMG_8406

Everyone involved with Crucible Tool has been working overtime to get the next batch of tools ready for the store on Saturday. Our machinist has been working Sundays. John and Raney have been reaming, sanding and assembling dividers nonstop. My fingers are bleeding a bit on my keyboard tonight from sanding our design curves.

At 2 p.m. Eastern Time on Saturday we will put all these up in the store. We know that many of you have patiently waited to get dividers or curves. We keep hoping that we’ve made so many tools that we don’t sell out immediately.

Thanks for your patience and your support.

We are currently working on how to get curves and dividers to market even faster, plus our next two new products (details to come).

— Christopher Schwarz


Filed under: Crucible Tool, Uncategorized
Categories: Hand Tools

The Son of Roy Underhill’s Mallet

Mon, 06/26/2017 - 4:49pm

2_mallets_IMG_8393

During the last class I taught at The Woodwright’s School, I think Roy got a little bored or restless. And so he asked: “Would you like me to make you a mallet?”

The answer was, of course, “Heck yes, please.”

And so Roy spent an afternoon making a mallet for me out of a chunk of live oak (one of my favorite species) as I taught the 12 students to build a Dutch tool chest. After a few hours of sawing, mortising, rasping, chiseling and finishing, Roy presented the mallet to me.

It is, of course, one of my favorite objects. I have put it to good use and, thanks to a defect in the wood, I broke off a corner of the head. No matter. Tools should be used, and so I use the other face of the mallet’s head to hit things.

In case I destroy this mallet, I took some careful measurements and made a copy in maple. I call it the Son of Roy Underhill’s Mallet. It is identical in every regard except for the species of wood and the amount of use it has seen.

And because I have been too long away from this blog, I present the plans to you for Roy’s mallet. Free of charge.

Here are the sizes for the head and the handle:

Head: 2-3/8” x 3-3/8” x 5-3/8”
Handle: 1” x 1-5/8” x 14”

You can download a pdf drawing of the mallet here:

underhill Mallet

Here are a few details not discussed on the drawing.

  1. The striking faces of the mallet head are the same angle as the tapered mortise, approximately 2.1°.
  2. The chamfers on the handle are 1/4” x 1/4”.
  3. Chamfer the top and bottom of the handle. These chamfers are 1/8” x 1/8”.
  4. The grain of the handle and head should be dead straight throughout. And free of knots and defects.
  5. The mallet is finished with linseed oil.

It’s a mighty fine mallet. Balanced in the hand and to the eye. Making one takes an afternoon of pleasant work. And doing so cements your lineage to Roy.

— Christopher Schwarz


Filed under: Personal Favorites, Uncategorized
Categories: Hand Tools

Pages