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Many of my tools have been found in auctions, garage sales and by family members. The most difficult tools to find have been saws. Back saws, hand saws, panel saws, turning saws, all lie hidden away in garages, barns and local restaurants. It took several months to find the 26” crosscut and rip saw and careful straightening and sharpening to make them perform. After such a struggle I asked Mark Harrell at Bad Axe Tool Works about the chance of Bad Axe manufacturing a saw equivalent to the Disston D8. Not one to shy from a challenge, Mark smiled and discussed the intricacies of producing a hand saw, clearly he had been thinking about it. Over several years this discussion has continued and I understood that the challenges of producing a large handsaw were being conquered one by one. When the announcement of the Bad Axe Tool Works D8 came out on Instagram and Facebook (you are a Bad Axe Tool Works follower, Right?) I scrambled to place an order…
Bad Axe Tool Works 24″ D8, Walnut handle, brass slotted nuts, 9PPI, xcut.
The saw arrived a couple of weeks ago and before writing it seemed appropriate to put it to work. Here’s my thoughts…..Wow!
Grabbing an Oak board, a line was struck and with saw in hand I sliced off a few inches, next I found a piece of Cherry, that too became smaller, leaning against the wall some Sapele left over from my tool chest, then Walnut. Looking around I noticed a longer piece of Oak and “don’t tell anyone” ripped it in half with my new crosscut!
Suddenly I realized that the Cherry board that I was saving for drawer fronts may not be long enough and that Oak board…Oh well, I was having fun crosscutting and ripping if I had to buy new lumber so be it!
Taking a closer look at the saw, the finish on the handle is excellent and what a beautiful piece of Walnut! One of the things about Bad Axe saws is the ability to choose the size of the handle. I happen to be average, but I know others who have smaller hands and they are able to get a saw that fits. The clocking of the saw nuts is noted, I’m sure Chris Schwarz will see it.
At 9PPI I anticipated a rougher cut, but was surprised with a relatively clean cut, the saw started easily and the cuts were quick and smooth. Mark Harrell obviously put a little magic in the saw sharpening. I’m very impressed with the saw and know that it will give years of great service.
Mark Harrell and the team at Bad Axe Toolworks are passionate about the products they make. If you visit them at one of their saw sharpening seminars or talk to Mark at Hand Works you will become enamored with his knowledge and willingness to share. Great products from great people!
Now where’s that small panel saw and the turning saw?
Chance meetings abound at Handworks, while talking with Jim and Mike at Mortise and Tenon Magazine, I took the opportunity to grab a photograph.
Jim and I were laughing about asking someone to grab a photo of the three of us and we asked the first person wandering up to the table. After the picture was taken we continued talking and the conversation moved to clamps and quickly a business card appeared in my hand. Our photographer, Keith Clark was the owner of Dubuque Clamp Works.
Readers of my blog surely know that I am a huge fan of Dubuque Calmp Works. Learning more about the clamps I left the conversation even more impressed by their commitment to materials and quality. I purchased my clamps through Lee Valley Tools and have been extremely happy. There are many other places they can be purchased as well.
While in Bend Oregon I wandered out to the High Desert Museum to see what could be learned. Stumbling across a saw mill I thought about all the work Matt Cremona was doing with his homemade bandsaw. Missed them operating by a few days which would have given me more insight as to the mills operation. Following are a few pictures.
It appears to be a nice set up, complete with wooden idlers to move the wood and a chop saw to cut everything to length.