General Woodworking

 I had my follow up CT scan. It was over and done with in less then 3 minutes. Remarkable technology done with magnets. I don't know when I'll get the results. The doc will review that and the pulmonary function test I did last week. Can't really say how I feel about it. It could be good news, no cancer, or bad news. Either way I'm not going to obsess about it until the doc tells me the results.

happy face on

The router powered on and off with no hiccups. Turned it back on and cycled it up/down with the variable speed dial. Still haven't checked on the handles - I get the heebie jeebies every time I think of doing that.

it is all good

Sometimes memory changes can be a hassle to straighten out. The 12G I replaced had 3 different makers which isn't a good idea IMO. All 24G I installed is from the same maker and all are the same amount. Just need to get the latest Linux on the USB drive. Checked that and it is supposed to be here on monday. 

set for 1000

The minute hand is 30 minutes off but the Bim Bam sounded off on 1 thru 12 and then 1 to 10. I'll be using this movement for the clock project.

hmm.......

Haven't figured out where to place the speaker in the clock case. There isn't a lot of wire and that will limit my choices. It doesn't sound muffled at all laying against the 1/4" plywood. It might though up against 5/8" thick solid cherry. 

feels solid now

This movement is for a 3/8" thick dial board and I plan on using 1/4" plywood. With a 1/8" thick plywood spacer along with a rubber washer, the movement is tight and secure now.

cleaning up the wood species frame

Still wavering on completing this or sticking it in the boneyard. While deciding that fate I cleaned up the back frame which is butt jointed. No reason to go nutso on it . Flushed the four corners and checked them for square. Not necessary but I had nothing else on the hit parade to occupy my time.

planing all front facing surfaces

Paint lays down better on smooth surface. I will go over the entire frame with water to raise the grain before I slap any milk paint on it. 

worth it

None of this will be visible if this is hung on a vertical surface. I did it mostly for the practice. I checked and corrected as I planed the edges square.

how?

I was getting ready to put this aside because I thought I was done with it. Clueless as to how this chip/blowout happened. There is also one on the diagonal corner to this. Super glue and blue tape fixed it. Before I planed it I had scraped all the glue squeeze out off, inside and outside with a carbide scraper.

hmm.....

Giving it a try but it ain't working. The far edge looks kinda ok but the front edge is torn out. That aside it still didn't look like a 1/4" round over.

hmm......

None of the four round overs seem to work nicely. I couldn't get the same shavings pushing and pulling the tool. Since sharp solves a lot of headaches I sharpened the four of them with the supplied sharpening doo  dad with 320 and 500 grit sandpaper.

not much help

These still weren't working that good. The shavings were a wee bit better and easier to make but they didn't feel reasonably sharper in use.

much better

Nice shavings and they were about the same pushing and pulling. I used ceramic hones and slip stones to sharpen them this time. In spite of the better shavings, the round over still looked lopsided. There is no way I could use these to make a round over for the moldings on the wood species poster frame.

hmm.....

The larger round overs (3/16" &  1/4") were larger enough for the ceramic hones and slip stones. The two smaller ones (1/16" & 1/8") were too small for the ceramic hones and slip stones. I made some small dowels to wrap sandpaper around that worked.

I didn't have a warm and fuzzy about sharpening these. Do you sharpen/hone both sides of each size? What I did was to lightly rub the flat side (bottom part in the pic) with 400 grit to knock back the burr. I used from 240 to 500 grit on the other face that makes the shavings (far top of the pic).

Another thought occurred to me while I sharpened these - will repeated sharpenings enlarge the profile hole? The four round overs are 1/16", 1/8", 3/16", and 1/4".

ready for paint

My hydrated lime for making milk paint is coming tomorrow. I've been reading my book on making milk paint reviewing the recipe and I'm ready to try it. Blue for the miniature chest and black for this picture frame.

accidental woodworker

OK, so way back in July, I started on this project.  Then knee problems made it more complicated to get in the shop.  Over the second half of last year, I gradually got most of it finished.  And finally 6 months later it's complete.

The wood is reclaimed red alder.  The main carcass is about 5" x 8".  The sides, top and bottom were 3/8" thick, the dividers 1/4".  Drawer parts were 1/4" or slightly less thick.  Here's the build in pictures and captions, with a little prose thrown in as needed.

The four sides arranged

First corner tails cut ...

... and assembled with the tailboard

Dadoes for drawer dividers laid out.  You can see on this board some screw holes - the price of using reclaimed wood.  All screw holes were on the inside, back or bottom, so will remain unseen.

Grooves to house the back are done

Carcass dry-assembled

Using the mini router plane to level the dadoes

The main carcass dry-fitted with dividers

The drawer sides were made from poplar, with a 1/8" ply bottom.  Each drawer had a single dovetail at each corner, and the bottom was glued on to the underside.  Later, a red alder front was glued to the drawer box and a handle was added.

A drawer box coming together

Two drawers with bottoms being glued on (one in the end vise, one in the back corner of the bench using weights as a clamp), another drawer's parts being sized and made ready for dovetailing

Drawer dovetailed

Three fitted

Experiments with handles.  I'm going to write a separate post about making these.

Now for the feet: making a template

On a 1/2" x 1/2" blank, cutting close to the line ...

... and finishing with flat chisel, incannel gouge and file

After mitering the ends, gluing two together to create a foot

Gluing on a foot.  Note the air-release holes in the back. Without those, when you close one drawer, others get pushed open.

Four feet in place

The piece is finished with shellac, followed by a coat of wax.  The following pics don't show it well, but it got a nice luster and reflects light nicely.

The finished product

Another view

This is going to my 2 1/2 YO granddaughter.  She might not appreciate it just yet, but hopefully later she'll have some jewelry or other treasures to put in it.

 Enjoying making planes lately.

I enjoyed making the hollow so much, I decided to make a pair of snipe planes. The business part of a snipe is a fine point, so it needs to be tough. English planes are traditionally 'boxed' with....box. The boxing is secured into a dado with hide glue. 

I am using hide glue from a bottle, a) because it's such a tiny amount needed and b) because it's here and I have no glue pot set up.

I had an appointment at the VA this AM and I have another one tomorrow in the AM. I had asked while I was at the VA if I could get tomorrow's MRI done today but there were no cancellations. In the PM I had to take my wife for her last colonoscopy. Because she will be older than 75 for her next one, she (me too) won't have endure the day before prep. Needless to say not much shop time neither today. 

came last night

Finally got all my slots filled with 21 gauge pin nails. I've had this nailer for several years and I've found that 5/8" nails are used the most followed by 3/4". Came last night and opening the containers was a (@^%)Q_)@#^%&)_)@*%*_ PITA. It took me several minutes to separate the two halves. On the bright side at least I had the strength to do that.

still good and square

The corners were surprisingly pretty much flush. Thinking of painting this frame with black milk paint.

day late

The current memory in my desktop is 12G and I bought 24G to replace it. When I saw the cost of the 4G sticks I didn't hesitate to pull the trigger. Back when I did computer repair etc, a stick of memory (name brand) was about 70-80 dollars a stick. Generic sticks were roughly half what name brand was.

last one

Three sides glued, nailed, and clamped. Last one going in before lunch and then off to take my wife to her medical appointment.

big happy face on

The movement spat on the Bam Bim for the 3rd hour. The time is working even though it isn't correct. It is keeping the correct 'time' when compared to my shop clock.

hmm......

Booted up the computer and it recognized that the memory had been changed. Ran a quick diagnostic on the memory. That was enough to imprint the memory into the BIOS. More importantly the computer recognized and tested all 24G without any hiccups. 

first memory test

The CPU on this computer has 4 cores and although it is over 15 years old, it is more than adequate for my needs. I like to run both memory tests as I have had pass on the first test and hiccups/errors on the 2nd one. This test reads/writes/reads all 24G into memory on all four cores.

2nd memory test

The first test takes less than 10 minutes while the second can take well over an hour. I let this run while I my wife to her appointment.

done

At least the woodworking is almost done. I still have to make and apply the beading moldings to the inside and outside edges. Teetering on the edge about whether or not to complete this. Is it worth the expense to have Maria do her thing on the frame? I do have one spot in the boneyard where I could hang it.

look what I found

I forgot that I had this. I bought this 20 years ago(?) and used it mostly to cope and stick rails and stiles. Just eyeballed it and didn't try to turn it on to see if it would power on.

1/4" collet

Lucky again that I found this box that had some accessories for the router in it. There is a 3/8" collet for this too but I have yet to come across a 3/8" shank router bit.

hmm......

These are where the handles go and they are MIA. They weren't in the accessories box. I doubt that after all these years that I'll find them anywhere in the shop. A quick look see on the part websites weren't encouraging. Three of them said to call for availability and pricing. That usually means I'll have to take out a second mortgage to buy them. By the way the screw that secures them is no longer available on any of the sites. 

accidental woodworker 

will it keep time?

I'm taking the clock movement hiccups one step at a time. Set the clock up to see if it will keep time. Yesterday I hadn't done that, I was just listening for the Bim Bam.

nada

It has been 20 minutes and the hands haven't moved. I don't have a warm and fuzzy with this movement.

movement #2

This one appears to be keeping time. I saw movement in the hands in less than 5 minutes.

hmm.......

Been about a half hour and the clock seems to agree. I left this as is to keep on trucking. After a couple of hours the time was working but no Bim Bam at all.

this is odd

There is no way to connect a battery on this side of the movement. But it shouldn't be necessary. The two C cells on the right drive the speaker and one AA battery is sufficient to run the time.

hmm......

The pendulum swinging arm is MIA. Couldn't find it anywhere in the shop. Noticed that the back of the movement case is not fully seated. Problem solved? No. A gear was rattling around in the case that I put back. 20 minutes later, still no movement in the hands and nothing out of the speaker.

picture frame time

Ripped the stiles and rails to a rough width. Make one edge flat and straight. After the other three were done, I ripped them to the final width.

one dry fitted picture frame

I doweled the frame together - 3 dowels at each corner. The frame is square with the diagonals less than a 16th off.

dry clamped and still square

I couldn't get a tape measure in diagonally because the clamps were in the way. This is my largest pinch rod and I only had 4 frog hairs left to extend. As an aside the diagonal is 47 5/16".

sigh

I was being careful but I was not double triple checking myself. Filled in the errant holes and I had to redrill one hole on the other three.

double triple checking it

The inside dimensions are 2" more than the size of the poster. I didn't fully think this all the way through. Eyeballing the size of the frame I can see I don't have a chance in hell of hanging this anywhere in the shop or the house. 

back frame stock

I got all the back frame stock out of the extra stiles and rails I ripped out. I had four extras that decided to perform stupid wood tricks. Fingers crossed that I'll be able use them. They are thin and I should be able to position/secure them as needed.

glued and cooking

Still square when checked with a square and the diagonals were dead on.

nope

I'm not happy with how this is coming out. Getting lots of tear out and the beading planes are constantly jamming. And this still isn't done. I still have to rip/plane them to the final width.

I broke down and bought a small portable router table top. My trim router should fit the predrilled plate. I have a 1/4" beading router bit to use. I looked on line for a smaller beading bit but I couldn't find one. 

accidental woodworker 

 I strolled today for the first time in weeks. When I got sick I started filling the pie hole non stop. I wasn't walking and I think from when I got sick till today, I walked maybe twice? Paying the price now as I have piled on 42 pounds. T shirts are getting tighter along with my jeans and pants. Went back on the diet wagon monday and it is tough to do. Especially after eating whatever and as much as I could. After the eye opening cost of pants/jeans I bought at LL Bean, I can't afford to get a new wardrobe.

not impressed

These are a lot smaller but they feel flimsy. The bars are thick but the tabs that get the screws are thin and bend when a gentle breeze blows over them. I didn't have a warm and fuzzy with these.

new frame coming

I'll squeeze this in while I make the clock.

hmm.....

I had enough numbers for a clock. Thinking of using these on the upcoming clock build.

clock face templates

Made these two several years ago. They are a great help with positioning the numbers.

setting the iffy lid stays

First step is to attach the hinges.

nope

Played with the lid stay on the workbench and I thought I had figured it out. This is as far as the lid will close. All I got from this was three more holes to fill in.

this sucks

The stays came with no instructions or templates. This didn't come out the way I thought it would. Nor did it come out the same way I had played with it on the workbench.

poorly made

I had to flatten one of the tabs that bent when I screwed it to the lid. After I took it off I tried to turn the same tab and it popped off. All the hinge points and the tabs are peened in place. I easily pulled the hinge bars apart along with the other tab. These are garbage. I saved the bars and tossed the tabs into the shitcan.

shoulda, woulda, coulda, but didn't

I should have gone with a chain stay from the git go. I had a chain snap on me when I lost control of the lid and it fell back. It works and fingers crossed it will stand the test of time.

sigh....

I filled in the wrong holes These two are for the hinges, not the (@%)*)@%*_*@)*%$ lid stay. 

hmm.....

Thinking of making the clock from cherry. This is the cherry I had in my scraps stash. I think I can build the clock I want without having to glue up anything.

a test

I had one rough sawn board that I flattened one face and squared an edge to it. I was curious to see if this would be too strenuous for me to do. It wasn't. I didn't feel fatigued nor do I get winded. After seeing the grain pattern I am thinking of using this board for the sides.

Most of the cherry is 7/8 thick or a few frog hairs thicker then that. For the clock I'm thinking of doing, this is too thick. I'm leaning in the direction of 5/8" or a wee bit less than that. 

1/2" thick cherry

 I forgot I had this and after eyeballing it, I think it is too thin. 3/4 looks too thick so 5/8" thick stock is ringing the bell for me.

test time

This is a quick jig so I can figure out the pendulum swing.

got it

The swing is about 5 1/2 to 6 inches right to left. I need this in order to set the inside width of the clock case.

The movement is not a bim bam, it plays two different tunes. Both count out the hours after playing the music. However, I could barely hear either tune even with my hearing aids turned up. There is no way anyone could hear the music or the hour count once it is in a clock case.

hmm.....

Something is amiss in Disneyland. I couldn't get either one of these two movements to spit anything out of the speaker. Both will play music or do bim bam. Neither one of them seemed to want to play nice. I let them go for an hour and heard nada. I had a wicked headache here and I killed the lights. I'll play some more with this in the AM.

accidental woodworker 

2025 was not a banner year for my woodworking.  I did very close to nothing in the second half of the year due to knee problems and ensuing knee replacement surgery.  I've been getting back to it lately, albeit slowly.  Hopefully 2026 will be a better year.  That said, here's what I got done in 2025.

Projects

This year started out with a (sort of) Shaker handled step stool.  It was a great project from a joinery standpoint, with dovetails on the front corner and multiple through mortise and tenons at the rear.

Shaker step stool with heart-shaped handle for the wife

In May, I made a picnic caddy for my sister.  This was my take on a similar item we saw at a restaurant, and it came out great.  It's got dovetailed corners, dividers in dadoes, and a bottom fitted into grooves in the sides and ends.

Picnic caddy

Also in May, I made a Paul Sellers project: a woven seat stool.  This also went to my sister.  This was an easy project, but I really wanted to try a seat weaving pattern I had not done before.  The weave isn't perfect, but it's good enough.

Easy woodworking, but tedious weaving

In July I made a quick cutting board to replace the plastic one we had been using for years.  This maple board has been very handy.

Another easy and quick project

Finally, I'm just finishing this project now, but it was mostly made in July through December of 2025.  It's a miniature chest of drawers that I hope my 2 1/2 YO granddaughter will use as a box for jewelry or treasures.  It's made of red alder, which I think is a very attractive wood.

Shellac yet to come

Tool Making or Rehab

In January, I made a new iron for my homemade extra-course scrub plane.  The old iron I had found at a garage sale, but it turned out not to be good tool steel.  The new one is from a piece of O-1 steel and I shaped it, hardened and tempered it, flattened the back and sharpened it.  It's thinner steel than the old iron, so I had to modify the wedge to accommodate the change.

Shaping the bevel with a file

In February and March, I was focused on threading small diameter wood.  I had done larger diameters, typically 1-2", a few years ago, but I was interested in trying diameters of 1/2" and 3/8".  It was a big time sink, but eventually I had success with a homemade "machine" that could cut the inner and outer threads for these sizes.  This was helped immensely by a YT video from Paul Hamler.

Overhead view of threading machine clamped in vise

Eventually it allowed me to make this thumb screw for  a marking gauge shown below

That walnut thumb screw was the finishing touch on a marking gauge I made in March.  I really love this gauge.  I knifed and marked 1/8" graduations on one side of the beam.

A walnut beauty

The impetus for the marking gauge was an old Worth marking gauge that I had been given years ago.  The mortise in the fence had gotten too big for the beam, and the wooden thumb screw to hold the beam in place was no longer holding.  So I made a new fence and wood/metal thumb screw and the gauge is a user tool again.

The old (right) and the new

Odd contrast in woods, but it works great now

I found this snipes bill plane at a tool show, but the body was bent and the boxing was warped.  I managed to get it into better working condition.

The front showing the profile

I can't recall where I found this old screwdriver.  It's got "POLAND HITEST" stamped on it.  But I cleaned it up and now I have a big honkin' screwdriver in the kit.

POLAND HITEST screwdriver with wooden scales

For some years now, I've used a makeshift small router plane that utilized a 1/8" chisel as the cutter.  But I always wanted something better.  In June, I made a better small router, using modified Allen wrenches as the cutters.  It has come in handy, and it works well.

The small router

Miscellaneous

In January, I made a spreadsheet that would help me calculate radius, given an arc width and desired bulge of the arc.  This was helpful when looking at the camber of the scrub plane iron.  But the spreadsheet can also be used when figuring out an arc at the bottom edge of a table apron or a rail component of whatever furniture you want a curved rail on.

A simple little spreadsheet

Well, that's it.  I hope 2026 will be a better year for projects.  My knee is doing much better now, but my leg gets tired quickly and I'm just not used to being on my feet for long periods.  Hopefully that's nothing that more shop time won't cure.  To all who read this, I hope you have a healthy and productive year!

 

 The plan in the AM was to start a new project. That didn't last long as I jumped down the computer rabbet hole head first with a jet pack assist. Spent most of the day running around with my head up my arse. I needed a DVi double male monitor connector and nada. I went to Wally World where they didn't have any legacy monitor cables. From there I went to Staples which had what I wanted but I would have to order it on line.

 Made a detour to the local LL Bean store to exchange a xmas gift. Unfortunately LL Bean had liquidated the present and it was no longer available. I got a gift card and bought a pair of jeans and chinos. I can't believe the prices for the pants - both cost $69 and change.

I bit the bullet after dinner and headed out to Best Buy which is on Rte 2. At least it wasn't a parking lot but I caught every _)@*&)#&%_)Q@*)% red light going there and coming home. Best Buy followed Staples - they had the cable but I would have to order it online.

nonsensical work

This top edge had a rabbet that I planed off with the scrub plane. I then squared it off with the 5 1/2. Why? Because I wanted to do something that didn't matter and make a pile of shavings. 

new project

It is going to be a clock. I can't remember what this clock movement speaker spits out. Knowing me it is most likely a bim bam counting out the hours. It doesn't matter because next to boxes, I like making clocks. It has been a long time since I've made one.

starting from square one

The tech at the computer store said he couldn't clone my drive. The pins were too iffy so I'll be starting from ground zero with a fresh OS install. Hoping that Firefox saved my bookmarks but I doubt it. I'm not lucky that way. This is where the saga with the DVi cable commenced.

considered a legacy connector

I had some monitor cables and surprisingly enough, my wife had more than I did. The downside was none of them worked. We didn't have any DVi cables with a double DVi connector. The connector to the left I thought was a HDMI connector but none my HDMI connectors would fit. And I  had a DVi to HDMI cable too.

I should have been slapped upside my head. I forgot that the desktop computer upstairs had a double DVi cable. Duh. The laptop connector to the upstairs monitor is HDMI to HDMI, there is no DVi connector on the laptop.

hmm......

 The monitor kept saying there was a fan failure. The fan failure was the bird cage one which cools the memory sticks. The failure was being caused by the power cable. Routed the cable so that is wasn't in the way of the fan blade rotation. After that the fan failure messages disappeared.

ran diagnostics

This was a good sign. I wanted to make sure I hadn't broke something with all the work I did installing/removing the fans and the hard drives.

don't have a warm and fuzzy

This is a Linux OS USB installer stick. I played around with trying to get the the OS installed and nada. I kept seeing error messages while installing it. Once I did get it installed in compatibility mode it froze. I had problems with this installer with the shop computer.

it passed

I ran the memory test from the USB stick which is more comprehensive than the memory test on the computer diagnostics. It passed with flying colors. I bought another USB installer from ETSY with the latest Linux mint version. I should have it either saturday or monday. 

I'll get back to the regularly scheduled channel of woodworking in the AM.

accidental woodworker 

Author Note: I drafted this post several years ago but am just now getting around to publishing it. Although I don’t make a lot of spoons anymore, I still want to share this handy technique that I’ve used over the years to fix little voids, not only in spoons but also in furniture.

If you have ever found yourself carving a spoon, and you’ve gotten down to making the final, finishing cuts only to realize that there are a couple bug holes or a bit of tear-out that’s just too deep to carve past, you know that sinking feeling that you’ll just have to toss this almost-finished utensil in the burn pile and start over. 

Or will you? 

Not all flaws are fixable, but there is a way to safely and effectively fill in some small flaws and save that nearly-finished spoon from the burn-pile. It’s a common trick that I picked up from a wood turner. 

All you need is bit of very fine-grained fill material and regular CA glue (superglue). Here’s how it works: 

First, find a good fill material. You have lots of options, and some of them are probably lying around your shop already. If you want a relatively invisible fill, try using sawdust from the species you’re working. Use a fine-toothed saw or even coarse sandpaper to produce the dust. The finer the better. You can also use organic substances, such as fine coffee grounds. I have also successfully used crushed stone–you can get many different kinds on the internet. Again, get the finest grains available. I especially enjoy using brightly colored materials that turn the flaw into a decorative feature. Just be careful, as some powdered materials (like metals) can be hazardous to work with. 

Second, use the right bonding agent. It’s just regular superglue. The thinner the better–not the gel kind.

Now for the technique. For a fairly shallow void or crack, fill it with the fill material, and mound the material up over it just a little. Flood the whole area with superglue. Let it dry completely. You can speed it up with heat from a hairdryer or heat gun. Then scrape or sand it level. You can put your finish right over it, though you should be aware that the superglue can affect how some finishes penetrate, so don’t over-saturate the surface with the superglue. You need just enough to saturate the fill material completely.

For projects with a lot of holes to fill, as on the tabletop above, I made myself a little fill-kit. The bag of sawdust is for filling in the bottom of deep holes so I don’t have to use as much of the nicer, expensive fill except at the very top. The green powder is crushed malachite stone. (Again, exercise caution in use, as it can be toxic in its powdered state.) The baby spoon is for putting the fill in precisely the right place, and the old toothbrush is for moving it around and making sure every corner of each gap is filled in before applying the superglue.

For deep voids, you may need to use a couple layers of fill. For little cracks, use the point of a knife to spread the crack a bit to allow more of the fill to enter. Then apply the superglue. With a bit of practice, you’ll figure out what works in different situations. If you need to fill a crack or void that runs into an edge, use masking tape to shore up the fill while it dries.

Once the superglue is hard and dry, I scrape the fill level with a card scraper. You can also sand it level, but it will take a lot longer. The whole process takes just a couple minutes. It really is that easy.

But how well do these fills hold up in everyday use?

I’ve stress-tested them in my own kitchen, and I’ve found they are very durable, even on the business end of a spoon or spatula.

These glues are typically good up to about 230F, and since boiling water doesn’t get any hotter than 212F, you’re not likely to soften the glues in any kind of water-based dish. (If you’re plunging wooden spoons into boiling oil, which can get a lot hotter than water… well, please stop. You’re going to catch something on fire.)

If you really need a glue that will outlast the wood, there’s always the original JB Weld, which is good up to about 500F. The only drawback is the ugly gray color, but you can tint it with lampblack. Use a bit of soot scraped off any smooth surface that’s been near an open flame. You can use a candle flame to blacken the blade of an old butter knife if you like. Mix the soot into the epoxy, and it should turn nice and black. 

I need to emphasize that there are limits to the size/type of flaws that you can fix using this technique. It’s best for filling in small gaps–little cracks or shallow voids that would otherwise get bits of food stuck in them. It’s ideal for filling in a bug hole or two, or for filling a wide but shallow gap. But it won’t increase the structural integrity of the utensil, so make sure the utensil is good and sturdy without the fill. I don’t think I would use this technique to try to fix end-checking in the bowl of a spoon, which is the most common kind of flaw you’ll see in a wooden spoon. Not all flaws are worth trying to fix. 

But once you start using this technique on wooden spoons, I think you’ll find it very effective. And you might find it useful on other woodworking projects, too. 

 Finally got the bookcase done and it is going to daughter #2 later on this month. Until then I'll have to find a hole for it in shop or the boneyard. I also need to point out that this wasn't the last project for 2025. It was the 2nd to last one but either way it is done and oohs and aahs were long and satisfying.

ready to hang

Waxed both doors and buffed them. Cleaned the glass of shellac by scraping them with a razor blade followed up by glass cleaner.

essential

This is what is called a radio man ratchet screwdriver. It is incredibly awkward trying to hold the door in place and start screwing in the screws with a hand screwdriver. This ratchet screwdriver is light and the perfect size for initially driving the screw home. Made hanging the doors a wee bit easier. The only headache I had with it was it like to roll away right onto the deck

helping hand

Sawed a shallow rabbet in a scrap of pine. I will use it hold the door latch at the proper height.

the latch

I don't remember how I installed this the last time but makes sense to me. This way the latch stays square and in place while I mark for the screws.

glad I did

I didn't wan to make any errant holes in the door so I decided to first do it on a scrap of pine. It would have been too low if I hadn't tried it this way first.

done

I had looked at this with the two parts reversed and it took up about the same amount of real estate. The part that is attached to the door rolls up over the part on the shelf and drops down and locks the door.

not perfect but....

Still having nightmares about this left door. However, the right door closes up against without it having a a door latch.

first glamour pic

I'm calling this done but it still needs a latch/catch for the right hand door. The doesn't lay flat on the left door. At this point I decided a putting in a magnetic catch. I got one from my neighborhood ACE hardware.

glamour pic #2

If I make another one of these it will be wider. That is the only quibble I have with this. 

glamour pic #3

This is a big project that is going to eat up a lot of shop real estate until it goes bye bye.

side/back glamour pic

Next to cherry, pine is my favorite wood. I just wish it was a wee bit harder to take the dings from building it.

it's possible

Glamour pic #4 of the back isn't horrible. It could be shown as is. The only defect is the top left edge of the panel. It is chipped and torn out a bit.

 

hmm.......

I think I have enough width on the top door stop to mount the magnetic catch.

less than $2

This surprised coming from ACE. I find most of their offerings to be a wee bit high. But they are convenient being down the street from me. And it came with screws.

fans came

I forgot about these coming today. 

catch installed

The magnetic pull on this catch was higher then I expected it to be. I had to balance closing the top close to being able to open the door one handed. I pulled with for few and closed the gap some more.

done

New fans in and tested. A whole lot quieter - I could hear the old ones but not the new ones. The new fans turned silky smooth. Monday I'll try to find a computer shop to clone my drive. If I can't I'll install Linux Mint on the new SATA drive and start over again.

accidental woodworker 

came last night

All three came at the same time even though Amazon said two were coming on the 5th. I might buy another blue pigment, this one has shiny things in it. I want a flat blue color. I'll have to think on it for a while.

how to waste hours

We had an Epson ink jet as the main printer but it went south. After days of paper jams and ink jet headaches I tossed it. I bought this Canon 6030w because it supposedly is Linux ready. That ain't so boys and girls. The drivers supplied didn't work. I loaded and deleted them a bazillion times before I cried NO MAS.

On the Canon website, the drivers offered were garbage. They had none for this model laser printer - I loaded and tried the ones offered but none worked. After pissing away hours I gave up loading drivers. I have to add, that I needed the drivers to access the WiFi.

The printer came with a USB cable and that worked but it also gave me fits. I didn't have a free USB port on the laptop. Everyone one of them were taken for the keyboard, mouse, etc. I thought I had saved a USB hub but if I did I couldn't find where I hid it. So I ordered two of them from Amazon - insurance in case one won't work.

The printer worked with the USB cable with no problems. I use it 99% of the time to print out my sudoku and crossword puzzles. The added headache is the printer USB cable was short and I don't have anywhere to put it close to my desk (because no WiFi). Where I want to put it would require a 8 foot USB cable and I don't like using USB cables that long.

Needless to point out, the time line on the bookcase has slipped once again. I finished getting shellac on the doors before I started playing with the printer around 1000. I said NO MAS with that at 1408. Maybe tomorrow I'll ooh and aah along with letting out a long breath of relief.

why???????

I saw a half can of this on eBay for $250. I've had this can for a bazillion years. I don't use it much because the smell of it gives a headache. I'm using it to wax the door fronts - this knocks down the brush marks and smooths it out.

needs a 2nd application

About 90% of the doors got smoothed out. What didn't get smoothed sticks out too much IMO. I rubbed and shined the first coat and tomorrow I'll do a 2nd concentrating on the spots that are being a PITA.

accidental woodworker

Happy New Year, everyone! Hopefully everyone has fully recovered from their New Year’s Eve partying and is back in the shop. I certainly am. As with every new year, I try to tackle a few small but important projects (I call them “fixgasms“) around the shop. The term is not exclusive to the workshop. A […]

 I think this is the last step for the bookcase before the oohs and aahs commence. I still haven't come up with an idea for latching the right hand door. I don't have a warm and fuzzy that the door will stay shut on its own. I have time to figure that out. I'll have to find someone that wants this because I don't have the room for anywhere in my house. I'm hoping that daughter #2 will say yes to adopting it.

still no lid stay

I went to ACE and my neighborhood hardware store, and neither had a small lid stay. They both had the exact same one I had that was too large. I searched Amazon for 30 minutes before I found one. It will work and I hadn't expected it to be so hard to find a small one. 

Jewelry box lid stays were too small and most of the Amazon offerings were for large, heavy lids. All I want is the lid won't flop over and rip the hinges off. And no, I didn't want to use a chain as lid stay - I have had too many of them snap off on me. IMO this lid is too large/heavy for a chain stay.

done

Back side of the doors are done. Four coats of shellac and they look good. I am glad that I planed the glazing bars flush with the muntins.

almost done

Four coats on the front but it will get at least one more. I'll get one on after dinner and decide after that if more coats are needed. Either way I'll hang the doors in the AM or PM tomorrow.
 

hmm......

Applying shellac only to the bottom as it won't be visible. The rest will be painted. The interior of the of the miniature chest will get shellac too. I applied shellac to the underside of the lid - for now. I may end up painting it but for now the plan is to go with shellac. 

This was it for today's output. I don't know what the next project for Ralphie's workshop will be. My stash from Gurney's is almost gone. I only have four 1x12 boards left. I really want to start on the desks for the grand kids. That will involve making a road trip to Highlands in New Hampshire.

accidental woodworker

 Today is a holiday. I didn't know that and I didn't know until my wife told me that. After lunch I went to ACE but it was closed. No biggie, I thought it was because it had snowed and they were closed because of that. Almost  two hours later, and after going to 3 other ACE stores that were closed, I headed back to the barn. I wanted to get a small lid stay but that will be delayed until tomorrow.

last night after dinner

Took the left door off so I could plane a tapered rabbet. I couldn't wait until the next day before I did it. Before I did the rabbet I planed the glazing bars down to the muntins.

sigh

The middle screw hole is toast. Both the top and bottom screws were pulled out by the weight of the door. I filled them in with unfinished maple golf tees.

2nd round

Missed getting a pic of the fit after the first planing run. Not all of the taper was gone - I would guess ta mate that 95% of it was. I had planed down to the layout line on the first run. On the 2nd one I planed the lines away. The 2nd fitting had to wait until the AM.  

happy face on

The 2nd planing run was the trick. I am happy with how the right door is laying up against the left one. Tiny bit of a gap at the top but I am not going to obsess about it.

hmm......

The margin I have is more than I expected. But it might be in my favor come summer time. I don't anticipate the doors to move much but this will afford some room for it.

80 grit

The bottom shelf had gotten dirty with all the times I put and took the doors off. IMO the quickest way to clean it was to sand it.

the forgotten pic

I don't understand these two doors. Both of them lay flat on each laying here on the bench. Why, how, and what is causing the left door to toe in at the bottom when it is attached to carcass.

attaching the knobs

 The centering of the knobs on each door was different. The right one is centered on 1 3/8" while the left on an 1 1/8".

hmm.....

The knobs don't look unbalanced to my eye. The astragal serves as a distraction for the eye.

more shellac work coming

Sanded both doors, inside and outside with 80 grit. A few planing defects popped out that I had missed. I sanded the edges of them smooth, feathering them out as much as I could.

sigh

One knob didn't fully seat. I noticed it when I sanded the door.  It had only been a few minutes which made it easier to remove. Sawed off the knob and drilled out the tenon. I checked to make sure the next knob fully seated dry first.

done

I hadn't checked before but the tenons on the knobs weren't the same length as the thickness of the stiles.
 

2 coats

I applied shellac on the muntins (both sides) and the inside face. Four coats on the back and then I'll flip them and put 4-5 coats on the front faces. Rehang the doors for the final time (?) and figure out a door catch/latch for the right one.

accidental woodworker

 Made progress on mopping up the bookcase today. I'm going out on a limb but I am confident that I'll be done with the bookcase this weekend. I didn't get any sleep induced ideas but this AM I finally thought of something. It wasn't what I wanted but I have too many calories expended on this already. Starting over again at square #1 or #2 is not an option.

over 14 years old

I can date this as being made before 2011 because the drawers aren't dovetailed. A painted bookcase because the wife wanted it painted. Pretty much the same theme as the current one, sans the drawers. I don't remember having any hiccups with the doors on this.

door astragal detail

I should have looked at this when I did the astragal on the bookcase in the shop. This one has a bead and the two doors are rabbeted on the latch/knob edges.

left side door

I plan on putting this catch on the current bookcase too. You can swap the two parts of this catch. The left door is held in tight to the top door stop and the right  door closes up the rabbet without any type of door closure, latch, magnet, etc.

rehung the doors again

Stood here giving it the absolute goofiest looks I could muster. That usually cracks something open in the brain bucket but not today. I took the doors off and laid them on the bench to see how the two laid up against each other.  No taper between them - the closing side was flat and straight top to bottom. (forgot to snap a pic of that).

hmm......

The right side isn't square at the bottom or the top but the left side is. I don't see any connection/cause between this and the taper between the doors. Besides I planed the left and right side doors to fit their respective openings.

right side door

I thought maybe the hinges mortises weren't aligned and that was causing the taper. However, both the stiles on the right hand door are dead nuts square with the top and bottom shelf. Scratch that off the blame list.

ta da

Problem solved. This I can understand causing the taper. It is a 1/4" off square at the bottom. It is square at the top though. Now that I know what the monkey wrench in the gears looks like, I'll have to put on my nuclear powered thinking cap and big boy pants  and figure out how to fix it.

lid stay

I thought I had a smaller one but as usual I couldn't find where I hid it. This one still had the directions with the measurements. I think these are handed - either left or right. This one is a right hand but I reversed the layout to use it on the left. I just naturally wanted to install it on the left so I did.

)(&@%)*%_)_)^_*)#)_%#

As an aside, the comment is called a gralix. The first time I installed it, it opened and closed. It was hard to open initially so I repositioned where it was secured to the lid. Now the lid won't close any further than this. Removed the lid stay and filled in all the screw holes.

sigh

This screw hole split when I plugged it. I will make a road trip to ACE and buy a smaller lid stay. I have several pairs in my stash but they are all for larger and heavier lids.

step one of the final fix

The top of the doors need a full length stop to close against. Getting a new one installed is in the on deck circle.

checking the stop

Clamped the right side of the door stop to see how the left door is laying against it. There is a 2 frog hair gap which I like.

wash, rinse, repeat on the right side

Gap disappeared at the far end of the door stop. Not sure how to address this here. Both doors line up flush on the front face where it matters. If need be I can plane a few frog hairs off there.

The door stop is installed dry, no glue, with only 3 screws. After the doors are 100% done, I will put in two more screws.

hmm......

I had to stop and think about this for a few. I wanted to ensure that I wasn't looking at this from left field. The gap at the bottom is a strong 1/4" and it peters out around 18" up.

taper layout

The bottom gap is 3/16". That will give me a 16th of wiggle room to play with. Up next is setting the rabbet plane and planing a tapered rabbet going from 3/16" at the bottom to nothing at the top.

layout

Pencil wasn't working on the shellac. I used a micro black sharpie to lay out the lines.

took a while

I don't want a wide margin between the astragal and the rabbet. I had a devil of a time setting the fence on the rabbet plane. It took 9 attempts before I got where I wanted it.

almost

With the left door hung again (the billionth time), The rabbet at the bottom is few frog hairs shy of being flush with the front edge of the bottom shelf. What I was hoping for - I have wiggle room to remove more. 

happy face on

95% of the gap is gone. This was a good time to kill the lights for the day. Tomorrow I will plane a wee bit more at the bottom and fingers crossed, I'll get 100% of the taper to disappear.

accidental woodworker

scrap

This was the original lid for the miniature chest. I ripped off the back stop and then the curved front.

yikes

There was almost 3 lines of twist according to the sticks. Step one was removing the twist on one face and making it flat and straight.

on to step two

Decided to make parallel faces. It has been a while since I have thicknessed a board, I made this one so.

done

Ended up with a board 9/16" thick. I don't need it but I'll keep it in my off cuts stash.

back to the bookcase

I will have to take off and put on the doors several more times before I can call the bookcase done. Putting the hinges back on the doors is the first step. Became aware of another potential problem - what and how will I install a door catch?

PITA upcoming

I find trying to get a screw started in the hinges awkward to say the least. Having to do it at a minimum 3-4 times sucks pond scum.

hmm.......

Both doors hung but the right one ain't cooperating. It is hitting at the bottom and tapers up and away towards the top. With the left door open, the right one will close straight.

nope

At first I thought this was hinge bound. But that wasn't causing the right door's tapered closing. If this was hinge bound, the door wouldn't close fully and it does.

hmm.......

The door is not twisted so that isn't why I have a tapered closing.

2nd check

Other than a hump on where the muntins cross, the door is flat in every plane I checked. I planed the muntins and the glazing bars flush and removed most of the hump but not all of it. The front face is flat and I don't see how this hump on back could cause the taper. Just in case, I planed what I could.

big gap

There is a slight bow in the top door stop. This end on the right side doesn't matter. It has no effect on the taper. Another dead end.

it is square

Next up on the list to check was the top front and bottom front edges were in the same plane. I checked that in a bazillion spots from left to right and right to left. A couple of spots had a some light between the straight edge and the square but nothing to cause this problem.

removing the stop

Going back to square one and that means removing the top door stop. It wasn't difficult removing it but it did leave an ugly scar. Thankfully it is at the top and the next door stop will hide it.

nope

Noticed that this top hinge was not butted up tight against the back. Fixed that and I had high hopes it was the cure but it wasn't so boys and girls.

not frustrated yet

Both doors will lay flush. The left one is few frog hairs proud on the left side stile and it toes in a strong 32nd at the center. The right one looks better than the left with it being close to flush at the top and bottom.

two hours later

I put a door stop at the bottom and nada. With the stops removed and the doors closed on each other, with no taper, I was at a lost as to what the )(&^@#Q%__)(Q^%Q+_+(+(*^%^%@) problem was.

a shaker knob

 I had bought this several years ago and never used it. The piece at a right angle to the shaft can positioned anywhere along its length. It can be turned and capture the right door to the left one. Thinking that maybe it will pull the taper to zero.

Not sure if I'll use it but I ran out of ideas for why I had the taper on the right door. I called it quits for the day here. Maybe something will light the bulb in the brain bucket overnight and tomorrow I'll fix this hiccup.

accidental woodworker 

Two very interesting books on medieval furniture have been published during the last three years, which I was able to obtain this month: Le Meuble Medieval - ustensiles et ceramiques de 500 a 1500 by Georges Bernage (Editions Heimdal) and Meubles et Ameublements Medievaux en Europe Occidentale - VIe-XIIIe siecle by Cecile Lagane (Presses Universitaires de Rennes). Both books are written in the French language, which is not exactly my forte, but nowadays with the help of your mobile phone and the translate function reading the text is perfectly doable. 

For Le Meuble Medieval this is not even neccesary, as most of the content of the 192 page book consists of photos. The whole set-up gives off the vibe of the DK 'Eye-witness' books and travel guides, but also of articles in the Moyen Age magazine (published by Heimdal) - to which the author also contributed.

The double-sided lectern in on the left bottom of the page can be found as a low-resolution image without any other information on the internet, but in this book you can find a good-quality picture with the information: The oak tripod lectern was sold by the auction Espace Tajan SVV in Paris in June 2012. The height of the lectern can be regulated with the screw thread of the central column, so the provided height could be a maximum or minimum one. Height 147 cm, length 73 cm, width 73 cm. French, 15th century.

The book starts with the early middle ages (6th century) and then makes a jump into the 11th and 12th century (high middle ages), followed by the 13th, 14th and 15th century (late middle ages). The few page articles are ordered by furniture type, as well as country of origin. Indeed, there are clear stylistic differences and overlaps visible between the different regions of Europe. A small part of the book also gives attention to some other household utensils: candleholders, ceramics, glass and spoons. 

An article on English (15th century) medieval furniture in Le Meuble Medieval.

Many of furniture examples were taken from auction pieces of Sotheby's, Aguttes SVV or Prunier. These unknown examples (to me) would have been otherwise 'hidden' away in forgotten catalogues. For that alone I would already recommend the book. There are a few downsides for this book. Some furniture types are hardly mentioned, such as the common north/mid-German pointed armoires (Giebelschränk). Whereas the number of photos is exceptionally large, the bibliography is very short and mostly concerns manuscript illuminations. 

Meubles et Ameublements Medievaux en Europe Occidentale by Cecile Lagane is a bit harder to digest, but it is a trove of information, especially on furniture of the early medieval times, such as the beds of the Anglo-Saxons, Franks and Vikings. The book connects the surviving examples from the early and full medieval period with descriptions in medieval literature and art. It contains a dictionary of furniture items in different languages (like the Multilingual medieval furniture dictionary posts 1 and post 2), and it is lavisly illustrated with photos and construction schematics as well. The book meticulously covers all aspects of each furniture type, from wood, iron and polychrome colouring to its use. This book contains a large bibliography, in which I already found some other interesting furniture literature. 

Meubles et Ameublements Medievaux en Europe Occidentale is more than just photos (there are 173 in this book), it also contains discussions on the furniture, schematics, and tables listing examples of similar furniture (on this page the Noyon armoire type III).

• Georges Bernage. 2025. Le Meuble Medieval - ustensiles et ceramiques de 500 a 1500. Editions Heimdal, St Martin-des-Entrées, France. ISBN 9782840486312. 192 pages, 39 Euro.
• Cecile Lagane. 2023. Meubles et Ameublements Medievaux en Europe Occidentale - VIe-XIIIe siecle. Serie Archeologie & Culture. Presses Universitaires de Rennes (PUR), Rennes, France. ISBN 9782753593749. 226 pages, 34 Euro. 

One of the last two (miniature chest) projects is 99% done, just waiting on pigment to arrive.  The bookcase needs the doors hung, knobs installed, and some touch up shellac work to be 100%. I don't have a warm and fuzzy that I'll get either one completed before the ball falls.

 

it is twisted

I went to the shop after dinner and immediately checked the lid for twist. Sad to say but there was a lot of twist in it. I couldn't check the top face because of the stop but the underside told the story.

I was so concerned and focused on the lid being flat and straight, that it didn't occur to me to check it for twist first. Ignoring this detail has bit me on the arse before. 

it is up over an 1/8"

I couldn't see this twist eyeballing down the edges. Laid flat it jumps right out and slaps you.

shoulda, woulda, coulda, but didn't

This is the second time I glued back on a chip on the feet. After this had set up I rasped a chamfer on all four. I should have done this right after I glued and nailed it together.

new lid

Sawed off a new lid and planed a twist free reference face.

other face was twisted

I was gentle untwisting this face. My goal was to maintain as much of the thickness as I could.

done

 I didn't make the two faces parallel. My thoughts on it were this - the reference face will be down on the top of the chest. The opposite face just has to look flat and straight, which it does.

hmm......

The opposite face to the reference one - there is a teeny bit of twist but IMO it can be ignored. I left the lid stickered on top of the chest overnight.

AM work

I had an appointment at the hospital this AM. Had a pulmonary function test but I won't know the results until after my MRI on the 9th.  Back from the hospital I played with the new lid. Used the same 1/2 pattern I used the first lid and routed a 45 degree chamfer on the front and sides.

happy face

Got the lid on the chest and no rocking. I had checked the lid for twist before I started playing with it and there was still none.

rasped the feet

The shinto rasp is quicker but I don't like the surface it leaves. I prefer to use this rasp. It is a little trickier to use and you have to rasp in the direction of the grain. The surface is smoother and I find it easier to get a consistent chamfer on each foot.

back stop

New back stop. I did consider sawing off the one on the original lid but nixed it. I had too many scraps to pick from for a new one.

got lucky

I was surprised after checking the two shelves that both were twist free. All I had done to the two of them was to plane away some cupping.

hmm.....

The top had a small bit of twist to it caused my me wandering out into left field fitting the first lid. Corrected that and checked the diagonal corners with a straight edge. I don't know what this proves/checks but I had the straight edge on the bench and did it.

checking the width of the shelves

The front edge of this stop is what the inside faces of the doors will close against. 

hmm.....

 One shelf was short of this by a 16th and the other one was a 16th over.

need to be wider

 I planed the wider shelf a 16th. I had to make the notches for the shelf pins wider. As is there was gap between the back edge of the shelf and the carcass back. I thought of filling the notches in (still might do that) but for now I just made them wider.

it is flush

This was a good feeling. With the shelf width thinned, the left door is flush with the edge of the carcass.

hmm.....

I don't like the amount of movement in the shelves in/out. On the flip side the shelves are the right width and the doors close up flush.Maybe I could a partially fill in the notch to eliminate the excessive in/out movement?

slight gap

I wasn't expecting to see this. The gap on both shelves is about the same too.

sigh

Got clamp rosebuds on the top and bottom. They weren't deep and after eyeballing them, I am convinced that they were caused by the clamp pads. I don't see clamp rosebuds when I use the quick grips.

hinging the lid

I put a few dabs of super glue on the hinge. Positioned the lid and clamped the hinges for a few minutes.

not moving

I have tried this super glue trick without clamping but I didn't have much success. The hinges would pop off with the slightest amount of stress. With the clamps putting pressure on the hinge for a few minutes, no problems. I put two screws in each hinge leaf on the lid. I still have to take the lid off when I finally get around to painting it.

partial ooh and aah

The miniature chest is 99.99% done. It is sanded, all defects filled with wood putty, it just needs paint. The latest update from Amazon says it will come 3 Jan. The other two pigments are still scheduled to arrive on the 5th. Ordered all 3 from the same supplier, why the different delivery dates?

accidental woodworker 

 I came close to finishing this up today but it ain't so boys and girls. I got the glass and the glazing bars installed on the last door and then I ran into bit of a hiccup. I will have to address that show stopper before I can ooh and aah. So maybe tomorrow or tuesday for dancing in the streets of Mudville?

happy face on

This glazing bar had a big gap yesterday that I clamped shut with a couple of ghost sticks. The right side looks like there is a gap but there isn't. Happy with the fit and look of door #1.

hmm......

Me thinks I made a me-steak. I should have applied shellac to the muntins before I installed the glass and glazing bars.

the show stopper

Put the finished door in place and it doesn't fit. The top shelf is definitely too wide. The door is a 1/8" proud laid up against it. The bottom is flush but that could be because it toed in. I might have to make one or two new shelves. Sigh.

oh what a relief

The chest is still square. When I took the diagonal clamp off, the chest didn't groan or move. 

flushing the ends

When I nailed the sides on I left them a couple of frog hairs proud of the end. That way today I could plane them flush.

didn't allow for this

When I adjusted the bandsaw I did it so the front/back were flush in the notch. I planed the rough bandsawn surface smooth and got this. But this is to my advantage. Easier to flush this then deal with the front/back being proud.

sigh

I didn't predrill for the nails and paid the price. I didn't think I needed to do for this because I was nailing into sides. Went back to square one and started again with predrilled bearers.

ouch

The bearers are 3/4" thick and the ends are 3/4" thick. I used 1 1/4" finish nails but all three still stuck out to shake hands with me. Glad that I'm using milk paint on this chest.

bearers done

I clipped off about a 1/8" from each nail and none poked out.

flushed

Filed all the poking nails with a file. One of the clipped ones  poked out a few frog hairs that I filed flush too.

hmm.....

I flushed the top of this bearer with the top of the end ones. A tapered portion over hung on the bottom. Flushed what I could with the violin plane 

2" chisel

What I couldn't get with the violin plane, I got with the chisel. I could have used the chisel to do all of the flushing.

dutchman

I meant to put this facing the inside but it became a moot point when I saw I had another chip/blowout on the opposite face. I enlarged it a wee bit and glued in a dutchman. No need to match grain/color because I'm painting this.

*%&*&_)()(*_+^%@)_$+(

I love my new glue bottle but this red cap I am beginning to hate with a passion. I can't seem to keep it close when I take it off the bottle. I am forever losing it or it walks away on me. It took me 15 minutes to find it this time when I searched for it.

jig time

Made a quick jig to hold the glazing bars while I chopped notches for the glazier points.

2nd door done

Two of the long glazing bars were bowed, one on each side. In the end I got all the bars gap free and down to the glass.

sawing the dutchman

I put a thin piece of wood on the chest to guide the saw so I wouldn't dig into the chest. The portion left proud I flushed with a plane.

done

Again it didn't need to be perfect. The few gaps I will fill in with wood putty.

wee bit of twist

It was rocking pretty good. The sticks showed two lines out of whack which is a healthy amount of twist.

you can knock because it ain't rocking

It took a while but it is laying flat on the tablesaw. No rocking when pushed on any of the corners. However, the chest will not lay flat on the workbench. That is why I use the tablesaw as my reference flat surface.

bottom done

The bottom of the chest was slightly  out of square - the top wasn't. To hide the ugly looking gaps I used the last of my quarter round moldings to keep it down on the bearers. Haven't decided on how to secure them yet. Glue and pin nails or just the nails?

hmm.....

Too much overhang on the front. I am overhanging the ends a 1/2" and I want the front to be the same. The trick there is the front will be curved.

no twist

The lid was rocking and I could see that it wasn't laying flat neither. At first I thought it was the top of the chest but it is dead nuts twist free.

too short

This beam compass is almost 3 feet long but it wasn't enough. I want a shallow curve on the lid and it wasn't happening this way.

first time

I had this flexible layout doo dad for several years. This it the time I can remember using it. Making a half pattern for the front of the lid.

ripping it to final width

The front over hung the front of the chest too much IMO. Nailed a straight edge over hanging the curve so I could run it against the fence to get a parallel cut on the back edge.

hump

The lid still wasn't laying flat on the chest. Just realized as I was looking at this pic that I didn't check the board for twist. I planed the hump and it did improve the rocking some but didn't eliminate it.

hinges mortised

I don't like how these no mortise hinges lay without a mortise. Without a shallow mortise the back end is pushed up about a 1/8".  I don't like the tapered look of the lid. 

like this router a lot

It is only a 1/4" but it is cordless. The balance is good and visibility for seeing the router bit is decent. Used it to rout a 45 chamfer on the sides and front of the lid. I am putting a back stop on this chest too.

glued and cooking

I cut the height down twice on the back stop before I glued it on. I did a 1" round over on the ends and left the rest of the stop square.

hmm......

The mortises weren't flat side to side. I chiseled them even and that made the mortise a wee bit too deep. I try to have the hinges flush or a frog hair proud. With them below the top of the mortise, they become hinge bound.

got lucky

This thin sliver of wood is an off cut from ripping the lid to its final width. With this piece of veneer, the hinges were less than a frog hair proud. Once screws go in it should pull the hing down so it ends up flush.

 Had a good day in the shop and I got a lot accomplished. I have two projects that are both an inch from finish line. The bookcase wasn't the last project of 2025 and the miniature chest might not claim that honor neither. There are 3 days left in Dec 2025 and I might get to start the first project of 2026.

accidental woodworker