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Our last two days of Ripplemania 1 were spent in trying to fine tune the older machine into a real working tool, and tinkering with the design for the new one into a working device.
While John and Travis and I were fiddling with the new machine, Sharon was trying out the new cutter on the old machine. She was able to raise a huge pile of shavings, but the wear between the pattern rail and the follower bar (the rod protruding from the cutter head in order to allow the latter to rise up and down, cutting the ripple pattern in the work piece) was getting too bad to bring about a satisfactory result.
Meanwhile we were trying to perfect the carriage and cutter head for the new machine. In the end we got to within an eyelash of getting a ripple molding to completion, but we definitely had “proof of concept.”
John and Travis fabricated a carriage that was compatible with ripple patterns (up and down), wave patterns (sideways motion), and even a simultaneous ripple/wave action.
In order to test the carriage and cutterhead, we had to have a pattern to work with, so I dove into that undertaking. I was rethinking the need for a metal pattern rail in favor of a wooden one, so I began by assembling a long rail sandwich consisting of southern yellow pine on its length as the outer laminae to serve as the backing for the pattern and bearing surface, with end grain black cherry as the contact surface.
With the pattern rail sandwich assembled it was time to cut the ripple chatter pattern into the rail. Using half round rasps, floats, and carving gouges we were able to create several feet of pattern on the blank sandwich.
I ripped the sandwich on the table saw, resulting in a matched pair to install on either side of the box to induce the pattern on the workpiece via the undulating cutter head. (I will certainly give it a try to have a CNC machine create any new pattern rails).
With the pattern installed, we gave it a try. It sure looked like it was working, but still we had some hurdles to jump in order to make it a reliable high-function machine. Cranking it by hand was interminably slow even though the movement at the point of cutting was fine. We decided to motorize the device to take it to the next level so we attached a motor to a stool and hung a belt around the motor shaft and the pulley we made for the drive screw on the machine. The motion was certainly accelerated without any obvious loss of performance, although there was the issue of an unprotected motor and belt drive.
Travis demanded a protective cowl for the drive unit, so he installed one. We found this to be much safer.
Like I said earlier, in the end we came within an eyelash (or a half day) of getting the new machine to operate with efficacy. Given my continued and growing interest in the capacity to produce ripple moldings for clients I will certainly expend more energy to make it happen.
Over two months ago, I lost my everyday knife. I looked everywhere and came up empty. I decided it either broke off the strap, and fell, or got dropped into a bag of shavings & went the way of all things. I have lots of slojd knives – so I could keep carving spoons without any discomfort. But usually I like wearing one for everyday use. I finally gave up looking, and ordered some new blades. I tried to be positive about it, thinking maybe someone found what would become a really good knife for them.before it was lost
I had the blade since about 1992, it was on its 2nd handle. (I split the first one using the knife like a little froe). When I replaced the handle, I made the sheath. That was about 12 years ago. A friend at the museum made the leather work. Once the new blades arrived, I made a new knife and sheath. It was OK, but not the same. This one, I tried my hand at the leather, but for one thing my model was gone! Here I am boring out the blank for the handle, to fit the knife’s tang.
Paring the new handle.
here is the end result, works fine. But doesn’t feel right one way or another. The leather I used was too thick for one thing, so it didn’t conform quite as well as I wished. Handle is the only piece of boxwood I had. Why did I try that?
Here’s the knife out of the sheath. It works, I was carving spoons yesterday with it. Clicks into the sheath like it’s supposed to do. I was thinking I’d do it over at some point, but things are getting busy around here right about now.
Today I was sorting & cleaning inside & out. In the shop, it came time to climb up & hang this year’s Greenwood Fest poster. I’m not a huge poster fan, but Greenwood Fest is a pretty special affair for me, so up it went. Right above last year’s version. While I was there, I grabbed that basket for the tools & materials in it. I made some basket rims & handles from the hickory I wrote about last time, and this week I’ll install them. Needed the clips and other bits in there.
And don’t you know – in the basket was my old knife. Made a good day a great one.
It’s always the last place you look, my father used to say.
|there was a bench underneath all the crappola|
|trying out my 8000 grit Japanese stone|
|chisel is ready but this isn't|
|appears to be square|
|it was the small rabbets|
|chiseling away at 45°|
|I trimmed this miter with the template|
|now it is where it should be|
|a little better fitting|
|now that is a gap|
|right side is gappy|
|chewed up a little|
|new miter template stock|
|rift sawn at this end|
|got my 45 laid out|
|I've got a good feeling about this|
|the opposite face that was down|
|pretty good on the top too|
|the other face|
|the first step|
|one teeny hump in the middle to remove|
|problem with the new miter template|
|it's rolling outboard|
|sawing the 45 first|
|two strokes and I was through|
|squared the sides to the face|
|no rolling and no gaps|
|one small and one big|
|my stash of good brushes|
|roll back brushes from Wally World|
What is duende?
answer - the power to attract through personal magnetism and charm
I do have some good news. Amazon shot an email to me saying I'll be getting my camera on July 3rd. They haven't taken the money yet so I'm not sure that they haven't gotten them yet neither. I am having it delivered to my wife's work place. There is always someone there to sign for it. And if they won't sign for it, they can call my wife to come do it. This way I don't have to worry about someone stealing it if it is left on the stoop.
|prepping some practice stock|
|two long pieces of practice stock|
|slight rabbet on the side|
|the iron needs work|
|what are the odds?|
|the 3 practice pieces|
|quick outing on the shooting board|
|back up practice stock for just in case|
|marking the miters on the side frame|
|marking gauge line|
|miter laid out on the face|
|the vise action is still working|
|the top one is easy to do|
|one easy and one not so easy|
|second marking gauge line|
|most of the waste is sawn off|
|I need to spend some calories on the sharpening stones|
|I should have waited|
|this miter is dead nuts 45°|
|why this miter is toast|
|this is must|
|got the flat done good|
|flush at the top|
|I won these|
How are seedless oranges propagated?
answer - by grafting because the original seedless orange was a mutant
It’s time for another book giveaway! This week I’m giving away a book on making wooden toys: “Making Classic Wooden Toys: 21 Step-by-Step Projects.” Who hasn’t at some point been inspired by a kindly yet mischievous woodworker who gave them a mysterious wooden puzzle and challenged them to figure it out? These days I have my suspicions whether some of the “puzzles” my own grandfather handed me actually could be solved […]
This article first appeared in the December 2013 issue of The Highland Woodturner.
There was an accident involving a ceramic coffee container, which was a gift from my in-laws. More specifically, I accidentally dropped and shattered the lid of the container. After pondering this tragic accident, I realized I could turn a replacement lid.
First off I would buy another of these in a heart beat even though I only have one days worth of experience with them. I've got other replacement Stanley irons, one from Hock and another from tools from Japan. The Hock is an excellent iron. Good steel, takes and holds a good edge, but it is thicker than the original Stanley as is the one from Japan. The Japanese one I haven't tried yet but I expect it to rival the Hock iron.
Let me get this out before I go any further. I am not a plane iron expert nor an expert in metallurgy. This is just my opinion on a subject, right, wrong, or indifferent. For well over one hundred years Stanley made plane irons thin. I have yet to read anything saying that thin irons are prone to chattering. It is my belief that thin irons are/were more difficult to make from what I have read on the process of making them. The thinness while hardening them could cause them to warp. Stanley must have found a way to control it because they made boatload after boatload of these irons. Thicker irons don't have the warping tendencies that thinner iron do.
And this is my big opinion on why thicker irons came into use. It was because they were easier to manufacture. Now that they were saving money in the manufacturing costs they had to justify why they were selling thicker irons. This is where the marketing gurus came up with the thicker irons don't chatter BS.
I will always go with thin because of my opinion on thick vs thin,. The couple of times I recall (a bazillion moons ago when I was belly button high to a 7 foot cigar store indian) getting chatter was because I had the iron set too deep. It wasn't because it was thin. It was operator error.
|Ray Iles spare iron for the 5 1/2|
|it isn't square|
|see the out of square|
|the Ray Iles on the left and the Stanley on the right|
The Ray Iles iron is 0.099 inches thick - 2.49mm thick
The Stanley iron is 0.0735 inches thick - 1.89mm thick
The difference between them is 0.0255 inches - 0.6 mm. I did all the measurements just behind the bevel on both irons.
|I have to road test it now|
|starting to get shavings|
|a little too thick|
|from thick to wispy|
|thin stock in the vise|
|I prefer the fractional calipers|
|checking to see if it is laminated|
|same thing on both sides|
|front side of the iron is the same as the back|
|might as well see how flat the back is|
|these feel better today|
Who is David Adkins?
answer - it is the birth name of the comedian Sinbad
A workbench designed for hand tool woodworkers but made (partially) with a CNC. Each bench features a unique 3D carved leg vise. Here’s a video introduction into how they were made. The BARN workbench was designed for the Bainbridge Island Artisan Resource Network. BARN is a Seattle area community group that built a wonderful community facility for artisans to share resources, education, and workspace. To give them a hand, I […]
Traditional chairmaking starts with a shaving horse and a drawknife. Used with both green and dried wood, woodworkers have relied on these two tools for centuries. Simple to use, there are just a few things to be aware of before getting to work. In this short video, Windsor chairmaker Elia Bizzarri gives a valuable overview of what features are important when choosing a shaving horse and talks about proper grip, […]
In this episode of 360 with 360WoodWorking, American Association of Woodturners (AAW) board member David Heim shares the benefits of membership to AAW, discusses an upcoming AAW event, which is held in Kansas City on June 23 – 25 in 2017, and explains what his responsibilities are as a member of the board.
Join 360 Woodworking every Thursday for a lively discussion on everything from tools to techniques to wood selection (and more).
I had posted a query on the Saw Mill Creek site about plow planes. I have the Record 405 (Stanley 45 equivalent) and it has 26 irons. I have only used 3 grooving irons so far. I like it and I don't like it. I am a single purpose use tool type guy and don't mind that. The 405 does a lot of things and is a multipurpose tool. It can be finicky and pain to set sometimes but it does work once those frustrations are dealt with.
I wanted to get some feed back on guys that have used a 405 or 45 and also used the Lee Valley small plane or other plow planes. And as an added bonus, also had used a wooden plow plane. I am letting the 405 go to greener pastures shortly. After reading through the comments, it became clear to me that small LV plow was a favorite. Didn't get any comments on wooden plow planes.
I had seen and fondled the Lie-Nielsen plow plane at the Second Hand Tool gathering in Amana a few years ago. It was a damn good looking plane. Lots of mass with a great presence in the hands. I haven't heard anything more about it since then. I'll probably be dead before it hits the street so I pulled the trigger on the Lee Valley small plow plane. I looked at the Lee Valley big plow plane coming soon but I like the simpler, uncluttered look of the smaller plow plane.
Ken Hatch left a comment saying I wouldn't regret the LV plane. He uses it and he also has experience with a Stanley 45 and 46. I respect his opinion and I pretty much had my mind made up after reading it. I would like to have the LN version but I'm not waiting. I should have the LV maybe by monday. After I get it I will offer my 405 for sale first on the blog and then elsewhere.
|the shelves are clammy feeling too|
|cleared customs ok|
|iron for a 5 1/2 and a Preston spokeshave|
|it's about 2 1/4" wide|
|almost as thin as the Stanley|
|ground at 25°|
|don't like this|
|old Preston iron on the left and new replacement Ray Iles iron on the right|
|the slot sides and top cutout line up (new on top of the old)|
The slot on the Ray Iles is bit longer and the concave slot at the top lines up perfectly with the old iron underneath.
|it's too wide for the Preston chamfering spokeshave|
|new spokeshave iron on the left and Preston chamfer iron on the right|
|the two slot long sides line up|
|replacement chamfer iron?|
|just a few spots on the front to touch up|
|small detail brush|
For Mike Hamilton: I'm an idiot because I removed your comment when I thought I was publishing it. My apologies for that mind fart. If I remember you asked if I was going to bake the frog? This is oil based black enamel paint and I won't be baking it. On the flip side of the coin, can you bake this to make it more durable? Now I have a bug in my ear to silence.
Who was Gary Knox Bennett?
answer - he invented the roach clip (https://www.youtube.com/watch?v=mFaot87a7CM)
Woodworkers often find themselves doubling as the resident fixer-upper. As the go-to person who has the tools you’ll often be asked to “fix this” or “build that” for the house. I recently did some window repair on my own house, and I must say that all of the things I’ve been learning about the craft helped me do a better job than I might have a few years ago. Regardless of what you […]
It’s been a bit of a while since I’ve blogged about woodworking, but I’ve decided to take a bit of time to let you all know what I’ve been doing.
To quickly sum up, I’ve been using my pointy things to make boxes from bits of wood. The backstory is a bit long and convoluted, so I will save that bit for another post. In any event, it has all been very therapeutic; I sharpen my pointy things, get some bits of pallet wood, clean up those bits, and make boxes out of them. The nice thing is there is very little measuring involved, if the bits of stock are small, I make itty-bitty boxes, if the bits are larger, the boxes are a bit larger. My pointy things don’t care; it’s all wood to them.
I understand that this post is a bit brief, but I had just a short bit of time to compose it. Hopefully my next bit is a bit longer, and explains my new obsession with boxes a bit better. Until then, I’ll keep my pointy things pointy and my bits of wood bitty.
The technique of split turning is most commonly associated with furniture from the 16th and 17th centuries but can be used for any project that requires a half round column. Curtis Turner recently used split turning to turn a curved sanding block, and he wrote about it in the June issue of The Highland Woodturner. This is a great project for practicing this technique while also creating a useful tool for your sanding needs.
My skew and I have a troubled relationship. It is by far my favorite turning tool and when things go right I feel I can do anything. We also fight a lot. To the level where those “never again” words cross my lips. It usually takes some form of counseling to get us back together. Our latest blowout was over rolling a bead. I think video is one of the best […]
|one more here|
|layout for the new shelf pin pockets|
|the length isn't critical, the width is|
|tale of two drill bits|
|not too too bad this is the worse one|
|hand drill excels at this|
|set the bit on what is there|
|turned in reverse a couple of turns|
|two cleaned holes on the left and holes to be cleaned on the right|
|doing the back wall holes|
|almost had a blow out|
|no blowouts or partial ones on the second side|
|the minor setback|
|the last time painting (maybe)|
Maine is the most heavily forested US state. Who is in tenth place?
answer - North Carolina
Spending some time in Washington DC last week, my wife and I went to Mt. Vernon to visit George Washington’s estate. After we bought our tickets to the view of the house, we had some time to kill, so we walked around the grounds to see what else was around.
On the right side of the estate near the near the back, was the blacksmith shop. It appeared to be about 15′ x 20′ in size.
We arrived in front and saw one of the blacksmiths making a large hinge. You can see how soaked his shirt is as it was nearly 90 degrees that day. He must lose twenty pounds during the summer working in there.
Here’s a shot of the bench with a scrap iron on the ground waiting for use.
Here are some of the items the blacksmiths make at the estate. What’s really cool is they make axe heads and other tools.
On the side of the shop sat a bin full of coal which stank to high heaven. The smell of burning coal is not a pleasant thing.
I looked around the other buildings for a carpentry or cabinet shop, but found nothing. I find it odd that Washington didn’t have one on his estate somewhere. The only thing I saw was display case inside the museum with this panel raising plane.
Among the goals of the #WhyIMake campaign (from infosys.org) is to inspire people to make things with their hands, to spread the importance of maker skills and to share resources for doing so. It began as a foundation aimed toward encouraging children and K-12 educators of underrepresented groups, and has grown into a celebration of the maker movement at large. Among well-known people with whom the foundation has partnered to get out the message are […]
Y’all are funny – picking the winner of the Ridiculous Woodworking Books contest was a difficult task. But I had to choose a winner, so…I chose two. Each of the winners gets a copy of our reprint of David Denning’s “The Art and Craft of Cabinet-Making.” One is Wittefish’s birdhouse homage to one of my favorite books, “Go the F**k to Sleep,” by Adam Mansbach, illustrated by Ricardo Cortes – of which […]