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Huge Score...

The Part-Time Woodworker - Fri, 10/27/2017 - 10:36am
I scored huge last week.

Nine molding planes to add to my H. E. Mitchell collection.

A 7/8" Rebate plane...


Five assorted bead planes made at assorted times, two of which I have, but not in as good of shape as these, and one with missing boxwood which I can use for its parts...


One No. 11 Round that looks almost new for a plane made in the 1890's...


One No. 15 Hollow made in the 1870's...


And one 5/8" No. 1 Sash made between 1880 and 1899...


None are matching, other than having been made by my great grandfather's cousin. The were made at difference dates, given the different the maker's marks, but they are nice, clean looking planes.

Opening that package was like Christmas all over again.

Peace,

Mitchell

Categories: Hand Tools

Beware of the Mad Scientist...

The Part-Time Woodworker - Fri, 10/27/2017 - 8:38am
Surprisingly, so far so good with the veneering, but I would like to try trying up plywood with some one-part filler, particularly one by Dynamic Paint Products, but I need some help from you guys. 

So far I’m very happy with the results of my veneered shelf and it has stayed that way for a whole three days now. The thing is, problems with veneer can rear their ugly heads years from now, so as things stand at this point, I’m still rolling dice. What I need is a way to accelerate the aging process.

Any ideas?

Peace

Mitchell
Categories: Hand Tools

Fly Swat Making—Watch the Intro Video

Paul Sellers - Fri, 10/27/2017 - 3:19am

We make the best fly swat! The best fly swats are usually the cheapest looking made from lightweight plastic moulded onto coat-hanger wire for a flexible aerodynamic swish. Have you ever made a plastic fly swat like the ones sold? No,why would you? Now a nice leather version with wood and hand stitching, now that’s […]

Read the full post Fly Swat Making—Watch the Intro Video on Paul Sellers' Blog.

Categories: Hand Tools

finishing steps......

Accidental Woodworker - Fri, 10/27/2017 - 1:19am
Ran into another problem at work with my blog. I have been getting certificate errors on my blog and a few other internet sites I look at. Certificate errors are sometimes caused by timing problems - your computer clock may be off from the master internet clock. With my work computer I'm not so sure. It could be a server algorithm that is targeting my IP because I visit certain sites everyday. I say that because I only have certificate error problems with the sites I visit a lot.  Unplugged shop and the BBC news are two other problem sites. I'll have to ask Robin about it the next time I see her in the office.

I my have to revise my blogging and  posting schedule. So far when I go in the morning before work starts I've been able to log into my blog. This is when I do my final proof read of the blog before I post it. If I can't do that I'll have write and proof read at night. I can then post from my phone - or at least I think I can - in the morning as I usually do.

sometimes you get a break
There is a slight cup to both but not a deal breaker. I really only have to plane the cup out of the lid. The bottom one will be glued to the box and that will eliminate that.

time to saw the splines
I don't have good luck scoring splines with a knife and snapping them off. I do better with a saw so that is what I used.

exactly what I didn't want to happen
The splines are thin and fragile. What I don't want is to have one snap off beneath the sides. I breathed a sigh of relief here.

no more hiccups with the rest of the splines
Comparison time. The lid splines were done with yellow glue and the box with hide glue. I can't see a difference between them.

opposite end of the lid
Other than the lid splines being thinner, all the glue lines are tight and gap free.

lip banding glued in place
I almost didn't get this glued up. The glue swelled the joints enough that the last piece I glued in I thought I would have to beat it in place with a mallet. I was able to put my tonnage on top of it and push it down into place. The joints are all snug and I didn't need to clamp it.

hard to see the filler strip I glued on this side

you can make it out on this long side
I got a pretty good match on 3 sides but I don't like seeing this.

walnut banding
After I get the lid fitted and the box cleaned up I'll wrap the bottom edge of the lid with this walnut. That will hide the strips I glued on and provide another positive grab of the lid on the bottom.

here's the pics Bob - Miles's saw herd

A crosscut and rip panel saw and a carcass saw. I think I will keep this carcass saw and give Miles my LN carcass saw. That one is lighter and has a thinner plate and might be a better choice for him to learn on. I have a rip tenon saw being sharpened that I am keeping also so I'll have to get Miles a tenon saw.

coping saw
This is an Olsen coping saw and it was mine until I got a Knew Concept coping saw.  Miles may end up with one them too because I'm not particularly fond of this one.



the plane herd
 A #9 and #60 1/2 blockplane in the foreground. At the rear from L to R, a #2, #3, #4, and a #5 1/4. Missing from the pic is a #6 that I am in the process of rehabbing.

Stanley 71
big till tray has only two marking gauges
A Stanley #71 that can do double duty as a mortising gauge and a marking gauge. The right one is a Stanley #56 with the oval/triangular head.

smallest till tray
 A couple of bevel gauges and one divider. I'll be adding at least one more divider - I am looking for a small one to layout dovetails with. I have grown rather fond of my 3" machinist dividers with round legs and I want one for Miles.

middle  tray
I have a 6' folding Lufkin rule coming that will complete the measuring tools. I have to file the 6" square on the inside to get that to be 100% and I want to get a 12" square.  On last square I want to get him is a 4" sliding one, preferably a Starrett.

can't forget this
The toolbox is an important tool also. This one also has a rolling dolly that is and will be a must have for any other toolbox I make. As I fill this up I'll post what goodies are going in it.

planed the hump and wings off
The bottom is ok but the top needs more work. I still haven't decided how the top will be attached so the planing of it can wait on that. The bottom will be glued on and I'll add some kind of feet to it.

thumbnail plane for  1/2" stock
This is the profile I'm thinking of using on the bottom and I planed a piece of scrap to get an idea of how far from the edge the profile is.

not sure I like that look for the bottom
found another choice
I have another plane made for 1/2" stock that will do the profile on the right. This will look good for the lid and I think it wouldn't look too bad on the bottom neither.

accidental woodworker

trivia corner
Who was Paul Weitz?
answer - he commanded the first flight of the space shuttle Challenger - he passed away on monday

Wilding’s Fore Plane Highly Recommended

The Mortise & Tenon Magazine Blog - Thu, 10/26/2017 - 1:08pm

A little while back, wooden planemaker, Jeremiah Wilding contacted me to get some feedback on a plane he was developing. He had been fine tuning a “Yankee” style fore plane and wondered if I could give it a test run. This plane was a joy to use. Because of the precision of his workmanship and the lack of warpage (from a century of neglect) this plane adjusted easily and predictably—a luxury not every antique plane offers.

Wilding explained that the “Yankee” style planes lacked carved eyes and had rounded edge chamfers and flat end chamfers. It’s a simple and classy look that I quite like. The plane Jeremiah sent me was made of maple and was 15-3/4” long with a 2” single iron.

The thing about this plane I love over others that I’ve seen on the market is the small, off-center tote, much like many 18th-century examples. This is very similar to Jonathan Fisher’s tote and enables me to comfortably use a two-fingered grip as my pinky lays down the side of the plane. I’ve found this grip to be incredibly helpful when doing stock prep. The standard 19th-century shape (with its high center of gravity) and centered position honestly feels a bit awkward to me now. I’ve brought my Fisher plane copy and a standard 19th-century wooden plane around to woodworking shows and just about everyone that compared the two in use lit up and told me that they completely agreed: this tote (and grip) is much more comfortable. As I was testing Jeremiah’s plane, I felt much at home. For me, this is the biggest selling point of this plane. You’ve simply got to try this tote. It’s incredible.

Drop Wilding an email to order one of his incredible planes. If you don’t have a wooden fore plane, you don’t know what you’re missing.

- Joshua

 

Categories: Hand Tools

How to Make Octagonal Tapered Legs

The Renaissance Woodworker - Thu, 10/26/2017 - 12:03pm

Tapered Octagons Are Just Planing to a Line

The Welsh Stick chair is the first thing that comes to mind when I think of tapered octagonal legs. If you don’t have a lathe and look longingly at the round legs on furniture thinking you could never accomplish those then perhaps you should consider making an octagonal leg. But that can look a little clunky. So why not taper it and get this cool pencil post look.

“But that looks really complex and hard to do!”

Stop whining Luke Skywalker and pick up a plane because this process is nothing more than planing to a line. Its easy and the hardest part is actually laying out the octagons and transferring the lines down your blank. In other words, its not the least bit difficult.

There are certainly other ways and other tools that can be used to do this same task. I find a drawknife to be super fast when hogging off the wood, and a spokeshave is a lot of fun to use to refine the facets. But using a hand plane offers a lot more control if you have never attempted a leg like this before.

New Lessons From The Hand Tool School Vault

    In this tutorial I mentioned a more detailed look at creating the initial square taper as well as a video on the Joiner’s Saddles that I used while shaping the octagon. There is also a good tip on using the saw plate reflection to your advantage while sawing. Make sure to check out:

Related Videos


Categories: Hand Tools

Campaign Chests

Lost Art Press: Chris Schwarz - Thu, 10/26/2017 - 11:14am


This is an excerpt from “Campaign Furniture” by Christopher Schwarz.

Brass-bound campaign chests that can be split into two parts are likely the most iconic pieces of the style – like the Morris chair of the Arts & Crafts movement. The archetypal British-made chest is mahogany with four rows of drawers, brass corner guards and flush brass pulls. Most chests would fit nicely into a box that is 40″ H x 40″ W x 22″ D.

However, there are lots of variants of campaign chests and details about their construction that you should consider as a maker when you plan to build your own. The following details apply to British-made chests. Campaign chests made in China or India are outside the scope of this book.

As far as dating the chests, a good rule of thumb is that earlier chests had fewer brass corner guards and used pulls that are “skeletonized.” That is, the early pulls look more like the classic swan’s neck type. In addition to the skeletonized pulls, there are also some early pulls that have pointed ends and other shapes. Early chests are also more likely to have moulding than a later chest, though the ornament is usually is more subdued than that on a high-style chest for domestic use.

Because early chests were more likely made as one-off pieces (and not in a manufactory), you are apt to see more variation in their design and construction. So you can encounter (or use) almost any joinery variant of the dovetail family.

Later chests in the mid-19th century became more standardized. More brass was added. The pulls became rectangular and fairly uniform among the manufacturers. From a builder’s perspective, these later chests are well built and are worth studying and reproducing.

Here are some other construction details of the chests, both early and late.

 

Campaign-Furniture3

Fig. 1.21 Paneled back. The frame of this back stiffens the carcases. The thin interior panels reduce the weight. These backs are more work to construct than a simple boarded back.


Backs of Campaign Chests
The backs of campaign chests can run the full gamut of techniques. I’ve seen frame-and-panel backs all the way down to backs that were simply nailed into a rabbet in the rear of the carcase.

A frame-and-panel back is by far the lightest in weight (because of the thin panels) and adds the most rigidity to the carcase, which is a frameless cabinet that benefits from the rigidity. You’ll also see backs that were paneled (usually via tongue-and-groove) and simple full panels that are inset into a rabbet or a groove. These options are preferred to a simple nailed- or screwed-on back.

Campaign-Furniture4

Fig. 1.22 Boarded back. This common form of back has the panels screwed into rabbets in the carcases. It is not as robust as a typical frame-and-panel assembly, but it is quick to execute. The grain typically runs horizontal on the backboards.

 

Corner Joinery
When it comes to the joinery, most of these chests were dovetailed at the corners. Except for the very top board of the cases (which were joined with full-blind dovetails), the remaining tops and bottoms were typically joined to the ends with half-blind (also called lap) dovetails.

On all the examples I’ve examined so far, the tail boards have been on the tops and bottoms, and the pin boards are on the ends of the carcases. This violates the typical practice of putting the tails on the end boards, which makes the joints stronger for lifting.

My guess is that this is for simplicity’s sake. With the tails on the tops and bottoms, these joints are laid out and executed exactly like cutting the joints for a drawer. If you put the tails on the end boards, removing the waste in the blind tails would be a little more difficult. But most of all, it would be a less-common way of cutting the joint.

The tops of campaign chests were typically joined to the ends with rabbeted full-blind dovetails. Details of this joint are covered in the chapter on building campaign chests. After pulling the drawers out of a number of these chests and poking around with a flashlight, I’ve found that for this joint, it was typical to put the tails on the end boards and the pins on the top. (You can easily discern this in a glued-up joint by paying attention to the overcuts from the dovetail saw and if they are angled or vertical.)

Sometimes the corners of the carcases will be joined with through-dovetails, though I haven’t seen many of these in the wild or in auction catalogs. There are also a few chests where all the joints are half-blind dovetails and you can see the tails on the top.

Campaign-Furniture5

Fig. 1.26 Inside a chest. You can see the web frame and dust panel inside this vintage campaign chest. Also, note the locations of the drawer stops, which keep the drawer front flush to the frame of the carcase.


Interior Joinery
Because these chests have to be strong, the interiors are usually mortise-and-tenon web frames with dust panels – again, first-class joinery. I’ve seen a few chests where the interior dividers are solid slab panels. These are simpler to build, but the slabs add weight.

The web frames are usually attached to the end boards with dados or, in some cases, sliding dovetails. You can tell which joint the maker used by removing the brass corner guards covering them.

As far as attaching the top case to the bottom case, it is typically done with two to four dowels that stick up on one of the cases and slide into matching holes in the other case. There are other methods of registering the top case on the bottom, including brass hardware that is incorporated into the corner guards, but I haven’t seen enough of these to know which other methods are typical and which are not.

Meghan Bates


Filed under: Campaign Furniture
Categories: Hand Tools

Solving Spans with Sticks, Strings, Sightlines & Stones

Lost Art Press: Chris Schwarz - Thu, 10/26/2017 - 4:38am

Capture1

In this excerpt from our book, “From Truths to Tools,” we show how the carpenter/geometers of antiquity used the simplest of tools – those mentioned with almost annoying alliteration in the title – to solve for an unknown distance.   

Note that the solution does not necessarily require a number as it physically reveals the length of rope or timber needed to reach the span point. Here’s the excerpt:

Capture2

Capture3

Capture4

 


Filed under: From Truths to Tools, Uncategorized
Categories: Hand Tools

Gary Rogowski Talks About His New Book & More. – 360w360 E.255

360 WoodWorking - Thu, 10/26/2017 - 4:10am
Gary Rogowski Talks About His New Book & More. – 360w360 E.255

In this episode of 360 with 360WoodWorking, we spend time with the owner of The Northwest Woodworking Studio and author, Gary Rogowski. Gary shares some of the fascinating stories from his new book, “Handmade, Creative Focus in the Age of Distraction” (Linden Publishing, Inc.). Plus, you’ll hear what he feels is the most vital woodworking machine, especially for a West-Coast woodworker. And he shares his thoughts about the importance to all of hand work.

Join 360 Woodworking every Thursday for a lively discussion on everything from tools to techniques to wood selection (and more).

Continue reading Gary Rogowski Talks About His New Book & More. – 360w360 E.255 at 360 WoodWorking.

Mile's tool kit.....

Accidental Woodworker - Thu, 10/26/2017 - 1:43am
It may seem that I am putting the cart before the horse getting Mile's tool kit built up now. After all he still hasn't had his first birthday on planet earth yet. That will come in December along with mine but I will continue gathering regardless. I am going to buy a book on woodworking with children from an author who says he has 20+ years experience doing it. The book I'm eyeballing he has projects starting with 4 year olds. So I'll only have to wait 3 more years


I've been gathering tools and I have a good head start so far. I have all the handplanes I am going to give him except for a plow, bullnose, and a rabbet plane. Getting what I have now was easy and most of it I already had. I was looking in the toolbox the other day deciding on what to get next and I wasn't sure. So I printed out Paul Seller's essential tool list.


I looked over the list and I crossed out a lot of what was on there as I already had it. After reading what was left and comparing it to what I had, I don't have much further to go. I was surprised that I had added tools that I consider essential that Paul didn't.


Handsaws were the first item. I put a crosscut and rip panel saw in Miles's toolbox and Paul excludes them. Along with the panel saws, I am going to give him a tenon, carcass, and dovetail saw. Paul's list has the tenon and dovetail saw. And one saw I hadn't considered from Paul's list was the coping saw. A coping saw isn't one that I use frequently and I tend to avoid it's use if I can. I'm not sure about that one although I do think it is an important saw to have.


Block planes were another absent tool. I use block planes all the time and I added the Stanley #9 and #60 1/2 to his kit. I use my block planes a lot and at times more than I use my bench planes. But that is me and how I work wood. I learned my woodworking with block planes from the git go. Paul has said that block planes weren't used during his apprenticeship training. I can see why they weren't on his hit parade of tools.


There were a few other tools I like and think should be in Miles's toolbox that aren't on Paul's list. Since I am going to be hopefully teaching him how to hand tool woodwork he should have the tools that I use now. So instead of using Paul's list verbatim, it'll be a guide list for me. I'll be fleshing out his toolbox with my essential tool list.


One other point I want to make with Miles's toolbox. These tools will be his to use and care for. He will responsible for them. I think it will teach him something beyond just woodworking. I think the principles of caring for and maintaining tools is much better if it is something that you own and isn't a borrowed tool.


I saw a Lufkin folding ruler with a caliper on the Hyperkitten site yesterday that I bought for Miles. I have one of these rulers (not a Lufkin) and it is the first ruler I bought when I was 21. I still have it and I still use it.


If and when I get done with Miles's tool kit I'll post a list of the tools. But first I'll compare it to Paul Seller's list.


accidental woodworker


trivia corner
What will get if someone pelfs you?
answer - money



Project - Making Clocks

The Indian DIY & Woodworker - Wed, 10/25/2017 - 9:53pm
Making wooden clocks are fun and relatively easy. This month I have been making several clocks to gift people in the festival season.

At the core of clock making is the clock movement which does the job of moving the hands and showing time accurately. In earlier times, the movement would be a complex mechanical contraption whereas today it is a small electronic device called Quartz movement. This is why most clock dials have Quartz printed on them.

These movements are widely available in India. However, I would advise woodworkers here to avoid buying them from amazon.in as the prices being charged there are ridiculous - anything between Rs 150 and 700 or more for a 70 rupee movement!

A TYPICAL CLOCK MOVEMENT - NOTICE THE SHAFT STICKING OUT OF IT. THE HANDS ARE MOUNTED ON THIS AFTER IT IS SECURED TO A DIAL

Some of the better Quartz clock movement makers include Seiko (Japan), Takane (USA) and Hermle (Germany). A number of Chinese companies also make clock movements, many of which are of excellent quality and give accurate time. The better movements are however more robust and reliable.

The Takane movements, for example, come with a 10-year warranty and is rated to last 10 years. The better movements are difficult to procure in India while the Chinese ones are easily available for seventy rupees or so a piece from Chinese e-commerce sites such as aliexpress.com.

The better and far more expensive clocks are made with mechanical clock movements which require winding. Clock connoisseurs prefer these types of clocks as opposed to those run by Quartz movements. Very few companies make mechanical movements these days and those that do charge a lot. Its far simpler to use Quartz movements, especially for hobbyists.

The Quartz movement is enclosed in a small plastic box that must be familiar to most people these days as virtually all our clocks have a similar mechanism. A shaft sticks out of the movement and this is where the hour, minute and seconds hands are attached. A standard AA battery is required to power the movement.

CLOCK MAKING CAN BE AN ART FORM; IN THE PAST CLOCK MAKERS PRODUCED MASTERPIECES EMBELLISHED WITH ALL KINDS OF ORNAMENTS, FIGURINES, FINIALS AND SO ON

While choosing a clock movement ensure the length of the shaft is appropriate for the material you plan to use as a dial and its backing. If the shaft is not long enough, it will not stick out as required. Most shafts are pretty short - about an eighth of an inch - and will not pass through quarter inch plywood. The first few movements I bought had these short shafts and I had to rout a recess in the plywood to mount the movement.

Some movements come with shafts that are as long as three quarters of an inch. This might not be appropriate for a thin dial mounted on 6mm or quarter inch plywood as it would stick out too much and look strange when the clock hands are mounted. In other words, the shaft length should match the thickness of the dial material.

The movement is put in place by pushing the shaft through a hole in the dial and securing it with a small nut that is supplied with the movement. The clock hands are attached after the nut.


PRINTED CLOCK DIAL WITH A VARIETY OF WOODEN CLOCK HANDS

In its simplest form, a clock can be made by attaching the clock movement to a plywood board through which a hole has been drilled. A clock dial and numbers could be painted on the plywood and hung on the wall. This is a fun and easy project especially for children and requires zero skill.

MAKING CASINGS FOR VARIOUS CLOCKS: I USED SCRAPS OF OAK, PINE AND ASH

Attractive clock dials can also be printed with an inkjet or laser printer. There are plenty of free designs available on the Internet and for slightly more creative people designing great looking clock dials could be a project in itself. The other alternative is to purchase clock dials printed on metal and plastic. I bought some printed on brass sheets to give my clocks a traditional look.

CLOCK DIAL TEMPLATES SUCH AS THIS ONE CAN BE FREELY DOWNLOADED FROM THE INTERNET AND PRINTED

Traditionally clock makers have fabricated elaborate casings to mount the dial and clock mechanism. All kinds of ornaments and embellishments were used to decorate them. Some are masterpieces sold by auctioneers such as Christies for lakhs of rupees.

I have made some simple designs for clock casings and am trying out different ones. I find clock making quite absorbing and satisfying. Apart from designs, it allows me to experiment with different finishes and colours. The process is only limited by one's imagination.


A CLOCK I HAD MADE LAST YEAR USING A DIAL PRINTED ON MY INKJET PRINTER


MY LATEST CLOCK - I USED A BRASS DIAL AND A BRASS ORNAMENT

Indranil Banerjie
26 October 2017
Categories: Hand Tools

17th-century carved oak from Braintree, Massachusetts

Peter Follansbee, joiner's notes - Wed, 10/25/2017 - 7:00pm

I have a student here this week, we’re studying period carving while making an oak box. Scattered all over this blog (10 years’ worth, over 1,000 posts) are photos of period work. Carving, turning, moldings, mess-ups, etc. But I never knew when I started what a potential resource this could be. And now I’m too busy to organize it. But if you want to see some oak carvings…they’re in here! I’ll stick a few here, some of what Nathan & I are using for reference this week.

This one from a private collection; lots of gloppy finish on it, making it hard to see exact details. But one of my favorites over the years. My notes said that Bob Trent & I examined this back in 1998.

carved box, William Savell, 1590s-1669

Related to the above is this one, another I’ve copied many times over. Carved by the eldest son of William Savell above, John Savell, 1642-1687 or so.

Jn Savell box, side carving

This lunette, (this one’s on the top rail of a chest) is also by John Savell. To carve these, you need to practice your V-tool work. Lots of concentric arcs.

carved lunette, attr John Savell

One of my boxes, “made up” in the sense that it’s not copied from a period piece. But the box front is a direct copy of a drawer front by the Savells. As is the construction – pegged & glued rabbets instead of the typical nailed rabbets for joining the box parts.

PF box

Here’s one of the chests with two drawers. This one was from an auction website. I’ve lost track of where it went. Although I’ve made chests with two drawers, I never made one in this style…maybe 2018. 

The elder William Savell came to Braintree, Massachusetts by the late 1630s. He was first in Cambridge, working on the “college” that became Harvard. In his will dated 1669, he leaves to his wife a “chest with drawers” – with, not of, and drawers plural. There are at least three we’ve seen with 2 drawers. Most have just one. Only a couple were chests – no drawers.

I discovered this one in research done for a 1996 article about these objects. All I had to go by was this 1930s photograph and the owner’s name & hometown. Lots of dead ends, but I found it in the long run.

The article from 1996, but if you track down the volume itself, you get all the pictures

http://www.chipstone.org/article.php/222/American-Furniture-1996/Seventeenth-Century-Joinery-from-Braintree,-Massachusetts:-The-Savell-Shop-Tradition

Earlier looks at this work from the blog:

https://pfollansbee.wordpress.com/2009/04/23/three-hands/

https://pfollansbee.wordpress.com/2009/04/24/three-hands-carving-again/


Backwards Hinge?

Lost Art Press: Chris Schwarz - Wed, 10/25/2017 - 6:47pm

A few weeks ago I ran across an old tool chest at an antique store and it managed to follow me home. It is not particularly unique in its construction; I was mostly taken by the old red paint job on the inside.

IMG_1027IMG_1029

When I got home with my find, I took the tills out and had a close look at the inside to see what kind of tool marks there were. Also, looking for the almost-always nonexistent signature or possible date. It is not signed anywhere other than red paint fingerprints on the undersides of the tills.

One thing I did notice when I was looking it over in the store is that the lid had an extra hinge on the outside of the chest. I assumed it was a repair, that maybe the center hinge on the inside had pulled loose at some point and it would have been easier to add another hinge on the outside.

IMG_1031

On closer inspection the outside hinge was the same size and type as the inside three. It looked to be original. The outside hinge also has two carefully made spacers so the barrel of the outside hinge and the inside hinges align. After thinking about it and wondering why the maker did not just space the four hinges on the inside I happened to open the lid up while standing behind the chest. Ah ha! The outside hinge is the stop for the lid.

IMG_1032IMG_1047

Most box hinges the leaves of the hinge will close completely on one another in one direction and won’t in the other direction. When I realized how it worked I felt like a total dumb-ass (a regular occurrence) for not figuring it out sooner.

– Will Myers

 


Filed under: Uncategorized
Categories: Hand Tools

Jennie Alexander’s ‘Impossible’ Mallet

Lost Art Press: Chris Schwarz - Wed, 10/25/2017 - 5:34pm

jennie_mallet_head_IMG_9467

We took a break from our chairmaking class this morning to visit Jennie Alexander in Baltimore, Md., and hear a bit about her progress on the third edition of “Make a Chair From a Tree.”

During Jennie’s presentation she showed us a curious mallet made from a local oak branch. It was turned like a froe club with the pith running through the dead center. This kind of mallet is, according to the normal rules of wood movement, not a good idea. Because wood moves more along the annular rings than across them, the mallet should split.

But this mallet was dry and perfect. No splits.

jennie_mallet2_IMG_9465

Jennie explained that she did this by turning the mallet while it was green, then she coated both ends of the mallet with a heavy coat of tallow. This, she said, forced the moisture to leave the mallet through the face grain of the mallet. (Usually the moisture prefers to leave through the end grain.) This, she said, is what prevented it from cracking.

This sort of conundrum has always fascinated me. And it’s a topic that I and a few other woodworkers will be covering in an upcoming podcast. (Yes, we’re starting a podcast, but it won’t be about the things we’re building in our shops, or tool reviews, or listener mail. Details to come.)

— Christopher Schwarz


Filed under: Uncategorized
Categories: Hand Tools

splines done.......

Accidental Woodworker - Wed, 10/25/2017 - 3:19pm
I'm glad I was able to save my new 140 box. I had a lot of calories invested in it and I have few more to expend before I can call it done. I got the splines done tonight and I should have the box 100% by the weekend's end. I added extra time because I am going to finish this with shellac.

out of the clamps
This miter is still slightly opened. The top closed up and stayed that way when I removed the clamps. I'll evaluate this again after I have planed the sides. If need be I can use a trick I used when installing baseboards. On miters like this, I would roll the shaft of a screwdriver up and down the toes closing it onto itself.

still fits
I wasn't expecting this to fit. I was expecting one short leg or one long leg coming into the corner I glued to be a few frog hairs too long. The corner at the front left is the one I glued. I'll glue the banding in after the splines have been installed and set up.

layout for the splines
I laid out these lines to be just to the inside of the thickness of the stock which is a 1/2". I will saw down to these leaving them.

this worked well
I came up and down a 1/2" from the top/bottom and split the distance between them for the third spline.

sawing my splines out

practiced sawing right hand splines too
Not as straight or even as my left hand offerings, but they are thinner.

checking the fit in a test kerf
I was shooting for the splines to be a frog hair over being snug. I want a good fit with the spline and the kerf.

doing the splines in the lid first
making the splines fit
I was beating on the splines, not like a madman, but I was splitting them. Instead of hitting them close to edge straight down, I switched to a glancing blow. That worked at compressing and the flattening the spines without splitting them.

one miter done on the box
interior is clean
I did not saw through into the interior on any of the splines, in the bottom or the lid.

glued and cooking
I used yellow glue on the lid splines. The yellow glue will swell the kerf and the splines and lock them in tight. On the bottom I used hide glue. There the hide glue will dry and pull the kerf and spline together. Which one will do a better job? I'll find out tomorrow.

original 140 box
The 1/2" thick board underneath it will give up the lid and the bottom.

stickered until tomorrow
I may have toast then with at least one board. The left one has already started to cup and if it isn't too bad and I can get a 3/8 thickness out of it, I'll be happy. If not I will saw off another one and see what shakes out with that one.

accidental woodworker

trivia corner
What is samhainophobia?
answer - a fear of Halloween

Catching a Few October Rays

Owyhee Mountain Fiddle Shop - Wed, 10/25/2017 - 2:23pm
Buffed up and, for now, done with woodwork, my two newest are hanging in the sun. An old method of enhancing the grain, it is slow, yet does a good job, retaining what we like to see in fiddle wood.  A heavy stain would lock the flames in place.  This way, if all goes well, the flame will dance as one moves it in the light.

Of course, after one day, I'm already seeing a few scraper marks in the backs that I wish I had seen before.  Will see how they behave in the next day or two.  May just leave well-enough alone, as they say.


Categories: Hand Tools, Luthiery

One Up For The New Veneering Guy...

The Part-Time Woodworker - Wed, 10/25/2017 - 10:34am
I had some problems with the Hide Glue during my first install of veneer on plywood trued with bondo.

It worked!


The maple veneer is smooth, flat, and seriously stuck to the Bondo-coated plywood, without so much as a hint of an uneven surface. I veneered both sides of the ply at the same time, rolling the Hide Glue on using a foam roller. I then used one of my wife's heavy plastic clothes storage bags, the type you suck the air out and compress the contents using a vacuum, to put pressure on the veneer while the glue dried. I think she bought it at Walmart, but I'm not sure and if I ask her, she will know I stole her bag. I used my shop vac to deflate the bag, resulting in some serious pressure. I then left the piece to dry overnight. The air valve on the bag is a one-way type, so you only need to suck the air out of it and once it is as tight as it will ever get, you can remove the vacuum hose without any ill effects to the pressure.


I opened it up this morning and was truly pleased with the results. It is nice to win one once in a while.

Peace,

Mitchell
Categories: Hand Tools

Haffner KKF 15 chain mortiser

Mulesaw - Wed, 10/25/2017 - 6:57am
Ever since I borrowed Olav's portable chain mortiser, I have been eager to get one myself. I discovered during the initial phases of the small barn build, that I really enjoy timber framing.
There aren't many used portable chain mortisers offered for sale in Denmark, and the idea of forking out $2400 for a new Festool or $4000 for  a new Mafell is out of the question. Even I have to be realistic once in a while.

I have regularly checked the various classified home pages in Denmark, and one day while looking, I spotted something on a stationary mortiser that made me take a closer look.
In addition to the lever type handle, this chain mortiser also had two smaller handles. Now those would only make sense if the machine could be used as a portable unit.
I enlarged the pictures and could see that part of it looked like aluminium castings and not cast iron. I also managed to decipher the designation of the machine which is cast into the front cover: KKF 15

A quick search and I found a page from an old catalogue that listed the features of the machine. To me the most interesting thing was that it could be used as either a wall mounted or a portable machine.

Whenever I find a machine that I would like, chances are that it is situated far from where I live, but this machine was being sold just 20 miles from our place. So I arranged with the boys that we would drive down and get it, Gustav had to be picked up at the train station after a trip to Copenhagen with his class, so first I picked him up, and then went for the machine

Originally I had intended to do a bit of haggling just as a principle, and my argument for a lower price would be that there was only one chain , and it even needed sharpening. It turned out that the chain mounted on the mortiser was in excellent condition, and besides there were two brand new chains to go along with it as well. Knowing that a new chain can easily reach 200$ on its own it seemed pointless to haggle, so I paid the guy the  $200 he was asking for the machine and he helped me load it in the back of the car.

Once home, I checked the machine, and it was in much better condition than I could have hoped for. I tested it on some pieces of scrap, and it is a joy to use.
The only problem is that even though it can be used as a portable chain mortiser, it is designed to work like that in another way than the one that I borrowed from Olav.

Olavs chain mortiser is a 100% portable machine. It is designed to work with the chain running along the grain, and it has got a clamping fixture that is perfect. Once the machine is clamped, you can slide the sword lengthwise, and make a nice long mortise that is only the thickness of the chain wide.

My machine is heavier and works across the grain when used as a hand held mortiser. That means that the width of my mortises are limited by the width of the sword and chain combined. The good thing is that You don't have to clamp the machine to the work piece. The action of the chain will ensure that it packs the fence close to the work piece all the time.
Now if I only made one size of tenons that would be OK, but I would like to be able to use the machine on different sizes of timber, so I have to figure out a way to make a clamping fixture so my machine can also work like Olavs.
A good thing about the current set up is that it is perfect for making mortises in e.g. work bench tops. Because it only requires one flat face to register to in order to make a mortise. So I don't have to invent a longer clamping fixture to span across the width of a work bench top just to make the mortises for the legs.

I guess I should make a workbench just to use the new machine..

Haffner KKF chain mortiser mounted on a stand.

Chain mechanism.

Plunged into an imaginary piece of wood.




Categories: Hand Tools

Goodbye to Finish Build-Up

360 WoodWorking - Wed, 10/25/2017 - 5:45am
Goodbye to Finish Build-Up

When using my revolving finishing jig I apply finish as the turntable rotates. My projects move by finish spewing from my spray gun. That results in finish build-up.

It’s not noticed at the time, but finish build-up begins to layer on the turntable with each project. After 25 years of finishing an estimated 30 to 50 pieces per year (at least in my earlier days of woodworking), it’s necessary to replace the turntable.

Continue reading Goodbye to Finish Build-Up at 360 WoodWorking.

Changes II —Workbenches and Garage Walls

Paul Sellers - Wed, 10/25/2017 - 4:14am

If you’re like me you will realise that often changes you might resist or even reject at first turn out for the better in the long run, in ways you may never have thought even possible. We so want a predictable plan, perhaps even a path that’s risk free, even if the outcome can end […]

Read the full post Changes II —Workbenches and Garage Walls on Paul Sellers' Blog.

Categories: Hand Tools

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